Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

CYLINDER HEAD

Cylinder Head Bolt
First Pass 60 Nm (44 lb ft)
Final Pass 140 degrees

Left - Right:





HEAD BOLT REUSE/REPLACE

Notice: This component uses torque-to-yield bolts. When servicing this component do not reuse the bolts, New torque-to-yield bolts must be installed. Reusing used torque-to-yield bolts will not provide proper bolt torque and clamp load. Failure to install NEW torque-to-yield bolts may lead to engine damage.

CYLINDER HEAD SURFACE VARIATION

CYLINDER HEAD

Surface Flatness - Block Deck 0.08 mm per 152 mm (0.003 in per 6 in)

CYLINDER BLOCK

Cylinder Head Deck Surface Flatness 0.05 mm per 150 mm (0.0019 in per 5.905 in)

MANIFOLD

Surface Flatness
Exhaust Manifold Deck 0.1 mm (0.004 in)
Intake Manifold Deck 0.1 mm (0.004 in)

INTAKE MANIFOLD

Lower Intake Manifold Bolt

Center
First Pass 13 Nm (10 lb ft)
Final Pass 20 Nm (15 lb ft)

Corner
First Pass 13 Nm (10 lb ft)
Final Pass 25 Nm (18 lb ft)





Upper Intake Manifold Bolt/Stud 25 Nm (18 lb ft)

EXHAUST MANIFOLD

Exhaust Manifold Bolt 20 Nm (15 lb ft)