Brake Pedal Assy: Service and Repair

Brake Pedal Assembly Replacement

Removal Procedure

1. Without disconnecting the intermediate steering shaft, lower the steering column assembly. Refer to Steering Column Replacement (Steering Column Replacement).
2. Remove the brake pedal position sensor. Refer to Brake Pedal Position Sensor Replacement ().
3. Remove and position aside the accelerator pedal position sensor. Refer to Accelerator Pedal Position Sensor Replacement (Service and Repair) for the 3.9 L engine or Accelerator Pedal Position Sensor Replacement (Service and Repair) for the 4.6 L engine.




4. Remove the brake pedal pushrod retaining clip verification bolt (1).




5. Remove the brake pedal pushrod retaining clip (1).




6. Remove the brake pedal assembly nuts (1).
7. Disconnect the brake pedal pushrod.
8. Remove the brake pedal assembly.

Installation Procedure

1. Install the brake pedal assembly to the vehicle.





Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the brake pedal assembly nuts (1) and tighten to 30 Nm (22 lb ft).
3. Connect the brake pedal pushrod to the brake pedal.




4. Install the brake pedal pushrod retaining clip (1).
Rotate the brake pedal pushrod retaining clip to ensure the clip is fully engaged to the groove in the brake pedal clevis pin.




5. Install the brake pedal pushrod retaining clip verification bolt (1) and tighten to 7 Nm (62 lb in).
6. Remove the brake pedal position sensor. Refer to Brake Pedal Position Sensor Replacement ().
7. Install the accelerator pedal position sensor. Refer to Accelerator Pedal Position Sensor Replacement (Service and Repair) for the 3.9 L engine or Accelerator Pedal Position Sensor Replacement (Service and Repair) for the 4.6 L engine.
8. Install the steering column assembly. Refer to Steering Column Replacement (Steering Column Replacement).