38. Engine Block Assemble

Engine Block Assemble




1. Apply sealer to the oil pressure switch threads. Refer to Adhesives, Fluids, Lubricants, and Sealers (Adhesives, Fluids, Lubricants, and Sealers) for recommended sealant.

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the engine oil pressure switch and tighten to 16 Nm (12 lb ft).




3. Install the knock sensors and tighten to 25 Nm (18 lb ft).




4. Apply sealer to the engine block plug. Refer to Adhesives, Fluids, Lubricants, and Sealers (Adhesives, Fluids, Lubricants, and Sealers) for recommended sealant.
5. Install a NEW engine block plug and tighten to 60 Nm (44 lb ft).
6. Install the transmission locating pins. The installation height should be 8.3-9.3 mm (0.327-0.366 in) (A).




7. Apply sealer to the front oil gallery plug threads (110, 137). Refer to Adhesives, Fluids, Lubricants, and Sealers (Adhesives, Fluids, Lubricants, and Sealers) for recommended sealant.
8. Install the front oil gallery plug (110) and tighten to 19 Nm (14 lb ft).
9. Install the front oil gallery plug (137) and tighten to 33 Nm (24 lb ft).
10. Apply sealer to the front oil gallery plug (107). Refer to Adhesives, Fluids, Lubricants, and Sealers (Adhesives, Fluids, Lubricants, and Sealers) for recommended sealant.
11. Install the front oil gallery plug (107) so that it is 1.5 mm (0.06 in) below flush of the engine block.
12. Install the engine front cover locating pins (546). The installation height should be 5.8-8.2 mm (0.228-0.323 in) (A).




13. Apply sealer to the rear oil gallery plugs. Refer to Adhesives, Fluids, Lubricants, and Sealers (Adhesives, Fluids, Lubricants, and Sealers) for recommended sealant.
14. Install the rear oil gallery plugs (103) and tighten to 19 Nm (14 lb ft).
15. Install the rear oil gallery plugs (102) and tighten to 33 Nm (24 lb ft).




16. Apply sealer to the camshaft rear bearing hole plug. Refer to Adhesives, Fluids, Lubricants, and Sealers (Adhesives, Fluids, Lubricants, and Sealers) for recommended sealant.
17. Install the camshaft rear bearing hole plug.





Caution: Maximum gasket performance is achieved when using new fasteners, which contain a thread-locking patch. If the fasteners are not replaced, a thread locking chemical must be applied to the fastener threads. Failure to replace the fasteners or apply a thread-locking chemical MAY reduce gasket sealing capability.

18. Apply sealer to the left and right coolant drain plug threads. Refer to Adhesives, Fluids, Lubricants, and Sealers (Adhesives, Fluids, Lubricants, and Sealers) for recommended sealant.
19. Install the left coolant drain plug and tighten to 19 Nm (14 lb ft).




20. Install the right coolant drain plug and tighten to 19 Nm (14 lb ft).