Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

Cylinder Head Bolt

Left - Right:






First Pass 60 Nm (44 lb ft)
Final Pass 140 degrees

HEAD BOLD REUSE/REPLACE

Caution: This component uses torque-to-yield bolts. When servicing this component do not reuse the bolts, New torque-to-yield bolts must be installed. Reusing used torque-to-yield bolts will not provide proper bolt torque and clamp load. Failure to install NEW torque-to-yield bolts may lead to engine damage.

Cylinder Head and Manifold

Surface Flatness
Block Deck 0.08 mm per 152 mm (0.003 in per 6 in)
Exhaust Manifold Deck 0.1 mm (0.004 in)
Intake Manifold Deck 0.1 mm (0.004 in)

Block

Cylinder Head Deck Surface Flatness 0.05 mm per 150 mm (0.0019 in per 5.905 in)

Surface Finish Maximum 2.8 RA

Intake Manifold Service and Repair

Exhaust Manifold Service and Repair