Brake Pedal Assy: Service and Repair

Brake and Accelerator Pedal Assembly Replacement

Removal Procedure

1. Remove the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement Instrument Panel Tie Bar Replacement

2. Disconnect the accelerator pedal position sensor electrical connector.

3. Remove the brake pedal position sensor. Refer to Brake Pedal Position Sensor Replacement





4. Pull the brake pedal (1) rearward to release the power vacuum brake booster pushrod retainer.

Note:
Do not reuse the power vacuum brake booster pushrod retainer.

5. Remove and discard the power vacuum brake booster pushrod retainer.

6. Remove the power vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement Service and Repair





7. Remove the brake pedal assembly nuts (1).

8. Remove the brake pedal assembly.

Installation Procedure

1. Install the brake pedal assembly.





Caution:
Refer to Fastener Caution Fastener Caution

2. Install the brake pedal assembly nuts (1) and tighten to 22 Nm (16 lb ft).

3. Install the power vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement Service and Repair





Note:
Install a new power vacuum brake booster pushrod retainer.

4. Install a new power vacuum brake booster pushrod retainer to the power vacuum brake booster pushrod.

Note:
Ensure the power vacuum brake booster pushrod retainer is fully seated in the brake pedal arm.

5. Install the power vacuum brake booster pushrod retainer to the brake pedal (1).

6. Install the brake pedal position sensor. Refer to Brake Pedal Position Sensor Replacement

7. Connect the accelerator pedal position sensor electrical connector.

8. Install the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement Instrument Panel Tie Bar Replacement