Operation CHARM: Car repair manuals for everyone.

HVAC System Malfunction




HVAC System Malfunction

Diagnostic Instructions

* Perform the Diagnostic System Check - Vehicle Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

* Review Strategy Based Diagnosis Strategy Based Diagnosis for an overview of the diagnostic approach.

* Diagnostic Procedure Instructions Diagnostic Procedure Instructions provides an overview of each diagnostic category.

Diagnostic Aids

Check the following mechanical fault sources:

* Air distribution box

* Air distribution hoses/air distribution ducts

Reference Information

Schematic Reference

HVAC Schematics HVAC - Manual

Connector End View Reference

Component Connector End Views Outside Rearview Mirror - Driver

Description and Operation

Manual HVAC Description and Operation HVAC - Manual

Electrical Information Reference

* Circuit Testing Circuit Testing

* Connector Repairs Connector Repairs

* Testing for Intermittent Conditions and Poor Connections Testing for Intermittent Conditions and Poor Connections

* Wiring Repairs Wiring Repairs

Scan Tool Reference

Control Module References Control Module References for scan tool information

Special Tools

J43600 - ACR Air Conditioning Service Center

Circuit/System Verification

Note: Check for bulletins before proceeding.

1. Ignition ON.

2. Verify the scan tool parameters listed below change when pressing the appropriate switch.

* Left Temperature Knob

* Air Recirculation Mode Switch

* Floor Mode Switch

* Front Defrost Switch

* A/C Switch

* Rear Defogger Switch

* Enhanced Defrost Switch

If any parameter does not change
Replace the A26 HVAC controls.

If all parameters change

3. Verify the scan tool Blower Motor Switch parameter changes when using the switch to move through the commanded blower speeds.

If the parameter does not change for each speed position
Replace the A26 HVAC controls.

If the parameter changes for each speed position

4. Verify the blower motor operates properly with the blower motor switch in each speed position.

If the blower motor does not operate in each speed position
Refer to DTC B0193 HVAC - Manual.

If the blower motor operates properly in each speed position

5. Verify all HVAC doors move when pressing the appropriate switch.

* Temperature

* Bi-Level mode

* Recirculation

If any HVAC door does not move
Refer to DTC B0223, B0233, B023A, or B0408 HVAC - Manual.

If all HVAC doors move

6. Install the J43600 - ACR Air Conditioning Service Center.

7. Verify the high side pressure reading on the Air Conditioning Service Center is within 10% of the scan tool A/C High Side Pressure Sensor parameter.

If the reading is not within 10%
Refer to DTC P0532 or P0533 HVAC - Manual.

If the reading is within 10%

8. Verify the A/C High Side Pressure Sensor parameter is between 269-2929 kPa (39-425 PSI).

If the reading is not between 269-2929 kPa (39-425 PSI)
Refer to Air Conditioning (A/C) System Performance Test Initial Inspection and Diagnostic Overview.

If the reading is between 269-2929 kPa (39-425 PSI)

9. Verify the scan tool A/C Evaporator Temperature Sensor parameter is within 10% of ambient temperature.

If the parameter is not within 10% of ambient temperature
Refer to DTC B3933 HVAC - Manual.

If the parameter is within 10% of ambient temperature

10. Engine ON, A/C system ON.

11. Verify cool air flows from the ducts with the temperature control in the coldest position.

If the air is not cool

1. Verify the compressor clutch is engaged.

If the compressor clutch is not engaged
Refer to Air Conditioning Compressor Malfunction HVAC - Manual.

If the compressor clutch is engaged
Refer to Air Conditioning (A/C) System Performance Test Initial Inspection and Diagnostic Overview.

If the air is cool

12. All OK.

Repair Instructions

Perform the Diagnostic Repair Verification Verification Tests after completing the repair.

* HVAC Component Replacement Reference Removal and Replacement

* Control Module References Control Module References for HVAC control module replacement, programming, and setup