Operation CHARM: Car repair manuals for everyone.

Piston, Engine

Piston
Outside Diameter (at Size Point) 95.962-95.980 mm (3.778-3.779 inch)
Piston to Bore Clearance (Production) 0.020-0.061 mm (0.0008-0.0024 inch)
Piston to Bore Clearance (Service Limit) 0.0.020-0.086 mm (Maximum) (0.0008-0.0034 inch (Maximum))

Piston Pin
Clearance to Piston Bore (Production) 0.007-0.020 mm (0.00027-0.00078 inch)
Pin Clearance to Piston Bore (Service Limit) 0.007-0.021 mm (Maximum) (0.00027-0.00082 inch (Maximum))
Diameter 23.997-24.0 mm (0.9447-0.9448 inch)
Fit in Connecting Rod 0.020-0 043 mm (Interference) (0.00078-0.00169 inch (Interference))

Piston Rings
Compression Ring End Gap (Production-Top) (Measured in Cylinder Bore) 0.23-0.44 mm (0.009-0.017 inch)
Compression Ring End Gap (Production-2nd) (Measured in Cylinder Bore) 0.44-0.70 mm (0.0173-0.0275 inch)
Oil Ring End Gap (Production) (Measured in Cylinder Bore) 0.18-0.75 mm (0.007-0.0295 inch)
Compression Ring End Gap (Service-Top) (Measured in Cylinder Bore) 0.23-0.50 mm (Maximum) (0.009-0.02 inch (Maximum))
Compression Ring End Gap (Service-2nd)(Measured in Cylinder Bore) 0.44-0.76 mm (Maximum) (0.0173-0.03 inch (Maximum))
Oil Ring End Gap-Service Limit (Measured in Cylinder Bore) 0.18-0.81 mm (Maximum) (0.007-0.032 inch (Maximum))
Compression Ring Groove Clearance (Production-Top) 0.04-0.085 mm (0.00157-0.003346 inch)
Compression Ring Groove Clearance (Production-2nd) 0.04-0.078 mm (0.00157-0.0031 inch)
Oil Ring Groove Clearance (Production) 0.012-0.20 mm (0.0005-0.0078 inch)
Compression Ring Groove Clearance (Service-Top) 0.04-0.085 mm (Maximum) (0.00157-0.003346 inch (Maximum))
Compression Ring Groove Clearance (Service-2nd) 0.0-0.078 mm (Maximum) (0.00157-0.0031 inch (Maximum))
Oil Ring Groove Clearance (Service Limit) 0.012-0.20 mm (Maximum) (0.0005-0.0078 inch (Maximum))