Quarter Window Replacement (Non Encapsulated)

Quarter Window Replacement

Tools Required
* J 24402-A Glass Sealant Cold Knife Remover
* J 39032 Stationary Glass Removal Tool
* J 34940 Rivet Gun
* Urethane Adhesive Kit GM P/N 12346392 or Equivalent
* Isopropyl Alcohol or Equivalent
* Cartridge-type Caulking Gun
* Commercial-type Utility Knife
* Razor Blade Scraper
* Suction Cups
* Plastic Paddle

Removal Procedure

Caution: Refer to Glass and Sheet Metal Handling Caution in Service Precautions.

Caution: Refer to Cracked Window Caution in Service Precautions.

Important: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

1. Open the liftgate.

Caution: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.

2. Cover the following parts to protect from broken glass.

1. The upper dash pad
2. The defroster outlets and A/C outlets
3. The seats and the carpeting

3. Remove the right of left side applique.





Important: Keep the cutting edge of the tool against the quarter window from inside the vehicle. This will allow the urethane adhesive to be separated from the window.

4. Use J 24402-A, J 39032, or equivalent in order to remove the quarter window.

* Leave a base of urethane on the pinchweld flange.
* The only suitable lubrication is clear water.

5. If the original reveal molding on the window is damaged, replace the molding.




6. With the aid of an assistant, use the suction cups to remove the window from the opening.

Installation Procedure




1. Install the quarter window into the opening.
2. Install the right of left side applique.
3. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
4. Close the liftgate window.