Suction Screen Replacement

TOOLS REQUIRED
^ J 42220 Universal Leak Detection Lamp
^ J 44551 Suction Screen Kit

REMOVAL PROCEDURE
1. Recover the refrigerant from the A/C system. Refer to Refrigerant Recovery and Recharging.
2. Remove the A/C compressor hose assembly bolt.
3. Separate the A/C compressor hose assembly from the A/C compressor.

IMPORTANT: The suction screens are available in 3 different sizes.

4. Select the proper size removal tool from the J 44551.
5. Remove the suction screen using the J 44551-31 suction screen removal tool.
^ Thread the forcing screw into the suction screen.
^ Tighten the nut on the forcing screw to remove the suction screen.

INSTALLATION PROCEDURE
1. Insert the J 44551-6 sizing tool into the suction hose to select the correct size suction screen.
2. Insert the suction screen into the suction hose.
3. Install the J 44551-3 mandrel to the J 44551-5.
4. Install the J 44551-5 suction screen installation tool over the end of the suction hose and the suction screen.

IMPORTANT: Correct placement of the J 44551-5 is critical.

5. Tighten the forcing screw of the J 44551-5.
The suction screen is fully installed when the screen is flush with the end of the suction hose.

6. Remove the J 44551-5 suction screen tool from the suction hose.
7. Replace the seal washers. Refer to Compressor Sealing Washers Replacement.
8. Install the A/C compressor hose assembly to the A/C compressor.

NOTE: Refer to Fastener Notice in Service Precautions.

9. Install the A/C compressor hose assembly bolt.

Tighten
Tighten the bolt to 34 N.m (25 lb ft).

10. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging.
11. Leak test the fittings of the component using the J 42220.