Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Wiring Harness Assembly Removal
2. Exhaust Manifold Removal - Left
3. Exhaust Manifold Removal - Right
4. Drive Belt Removal
5. Power Steering Pump Removal
6. Drive Belt Idler Pulley Removal
7. Generator Removal
8. Air Conditioning (A/C) Compressor Removal
9. Drive Belt Tensioner Removal
10. Water Outlet Housing Removal
11. Intake Manifold Removal
12. Starter Removal
13. Crankshaft Balancer Removal
14. Engine Flywheel Removal
15. Crankshaft Rear Oil Seal Removal
16. Oil Level Indicator and Tube Removal
17. Oil Filter Adapter Removal - Without Oil Cooler
18. Oil Filter Adapter Removal - With Oil Cooler
19. Ignition Coil Module Removal - Left
20. Camshaft Cover Removal - Left
21. Camshaft Position Actuator Housing Removal - Left
22. Ignition Coil Module Removal - Right
23. Camshaft Cover Removal - Right
24. Camshaft Position Actuator Housing Removal - Right
25. Engine Front Cover Removal
26. Oil Pump Removal
27. Secondary Camshaft Intermediate Drive Chain Removal - Right
28. Secondary Camshaft Intermediate Drive Chain Removal - Left
29. Oil Pump Outlet Tube Removal
30. Primary Camshaft Intermediate Drive Chain Removal
31. Camshaft Intermediate Drive Shaft Removal
32. Exhaust Camshaft Removal - Left
33. Intake Camshaft Removal - Left
34. Valve Rocker Arm Removal - Left
35. Valve Lifter Removal - Left
36. Cylinder Head Removal - Left
37. Exhaust Camshaft Removal - Right
38. Intake Camshaft Removal - Right
39. Valve Rocker Arm Removal - Right
40. Valve Lifter Removal - Right
41. Cylinder Head Removal - Right
42. Oil Pan Removal
43. Oil Pump Suction Pipe and Screen Assembly Removal
44. Lower Crankcase Removal
45. Piston, Connecting Rod, and Bearing Removal
46. Crankshaft and Bearing Removal
47. Engine Block Disassemble - Upper
48. Engine Block Clean and Inspect - Upper
49. Engine Block Assemble - Upper
50. Engine Block Clean and Inspect - Lower
51. Crankshaft and Bearing Clean and Inspect
52. Crankshaft Balancer Clean and Inspect
53. Engine Flywheel Clean and Inspect
54. Piston and Connecting Rod Disassemble
55. Piston, Connecting Rod, and Bearing Clean and Inspect
56. Piston and Connecting Rod Assemble
57. Cylinder Head Disassemble
58. Cylinder Head Clean and Inspect
59. Valve Spring Inspection and Measurement
60. Valve and Seat Grinding
61. Cylinder Head Assemble
62. Camshaft Clean and Inspect
63. Valve Lifter Clean and Inspect
64. Valve Rocker Arm Clean and Inspect
65. Camshaft Intermediate Drive Shaft Clean and Inspect
66. Camshaft Timing Drive Components Clean and Inspect
67. Camshaft Position Actuator Housing Disassemble
68. Camshaft Position Actuator Housing Clean and Inspect
69. Camshaft Position Actuator Housing Assemble
70. Oil Pump Disassemble
71. Oil Pump Clean and Inspect
72. Oil Pump Assemble
73. Oil Pump Outlet Tube Clean and Inspect
74. Oil Filter Adapter Disassemble - Without Oil Cooler
75. Oil Filter Adapter Disassemble - With Oil Cooler
76. Oil Filter Adapter Clean and Inspect - Without Oil Cooler
77. Oil Filter Adapter Clean and Inspect - With Oil Cooler
78. Oil Filter Adapter Assemble - Without Oil Cooler
79. Oil Filter Adapter Assemble - With Oil Cooler
80. Oil Pan Disassemble
81. Oil Pan Clean and Inspect
82. Oil Pan Assemble
83. Oil Pump Suction Pipe and Screen Clean and Inspect
84. Engine Front Cover Disassemble
85. Engine Front Cover Clean and Inspect
86. Water Pump Clean and Inspect
87. Engine Front Cover Assemble
88. Camshaft Cover Disassemble
89. Camshaft Cover Clean and Inspect
90. Camshaft Cover Assemble
91. Intake Manifold Disassemble
92. Intake Manifold Clean and Inspect
93. Intake Manifold Assemble
94. Exhaust Manifold Clean and Inspect - Left
95. Exhaust Manifold Clean and Inspect - Right
96. Water Outlet Housing Disassemble
97. Water Outlet Housing Clean and Inspect
98. Water Outlet Housing Assemble
99. Thread Repair
100. Service Prior to Assembly
101. Engine Prelubing
102. Crankshaft and Bearing Installation
103. Piston, Connecting Rod, and Bearing Installation
104. Lower Crankcase Installation
105. Oil Pump Suction Pipe and Screen Assembly Installation
106. Oil Pan Installation
107. Cylinder Head Installation - Left
108. Valve Lifter Installation - Left
109. Valve Rocker Arm Installation - Left
110. Exhaust Camshaft Installation - Left
111. Intake Camshaft Installation - Left
112. Cylinder Head Installation - Right
113. Valve Lifter Installation - Right
114. Valve Rocker Arm Installation - Right
115. Exhaust Camshaft Installation - Right
116. Intake Camshaft Installation - Right
117. Camshaft Intermediate Drive Shaft Installation
118. Primary Camshaft Intermediate Drive Chain Installation
119. Oil Pump Outlet Tube Installation
120. Secondary Camshaft Intermediate Drive Chain Installation - Left
121. Secondary Camshaft Intermediate Drive Chain Installation - Right
122. Oil Pump Installation
123. Engine Front Cover Installation
124. Camshaft Position Actuator Housing Installation - Left
125. Camshaft Cover Installation - Left
126. Ignition Coil Module Installation - Left
127. Camshaft Position Actuator Housing Installation - Right
128. Camshaft Cover Installation - Right
129. Ignition Coil Module Installation - Right
130. Oil Filter Adapter Installation - Without Oil Cooler
131. Oil Filter Adapter Installation - With Oil Cooler
132. Oil Level Indicator and Tube Installation
133. Crankshaft Rear Oil Seal Installation
134. Engine Flywheel Installation
135. Crankshaft Balancer Installation
136. Starter Installation
137. Intake Manifold Installation
138. Water Outlet Housing Installation
139. Drive Belt Tensioner Installation
140. Air Conditioning (A/C) Compressor Installation
141. Generator Installation
142. Drive Belt Idler Pulley Installation
143. Power Steering Pump Installation
144. Drive Belt Installation
145. Exhaust Manifold Installation - Left
146. Exhaust Manifold Installation - Right
147. Engine Wiring Harness Assembly Installation