Cylinder Head Assembly

Cylinder Head - Left

M11
First Pass - In Sequence 30 Nm (22 ft. lbs.)
Second Pass - In Sequence 60 degrees
Third Pass - In Sequence 60 degrees
Final Pass - In Sequence 60 degrees, total 180 degrees
M6 12 Nm (106 inch lbs.)

Do Not re-use old M11 Bolts

Surface Flatness - Block Deck 0.050 mm (0.0020 inch)
Surface Flatness - Exhaust Manifold Deck 0.220 mm (0.0087 inch)
Surface Flatness - Intake Manifold Deck 0.220 mm (0.0087 inch)

If warpage is less than 0.05 mm (0.002 inch), the cylinder head surface does not require resurfacing.

If warpage is between 0.05-0.20 mm (0.002-0.008 inch), the cylinder head must be resurfaced.

Intake Manifold

Mounting Bolt 10 Nm (89 inch lbs.)

Camshaft Bearing Cap - Left

First Pass
Tighten the camshaft bearing cap bolts 5 Nm (44 inch lbs.).

Final Pass
Tighten the camshaft bearing cap bolts an additional 30 degrees using the J45059.

Camshaft Bearing Cap - Right

Tighten the camshaft bearing cap bolts 5 Nm (44 inch lbs.).

Final Pass
Tighten the camshaft bearing cap bolts an additional 30 degrees using the J45059.

Crankshaft Balancer Bolt
First Pass 50 Nm (37 ft. lbs.)
Final Pass 150 degrees

Exhaust Manifold - Left

Tighten the exhaust manifold bolts and nuts 25 Nm (18 ft. lbs.)

Exhaust Manifold - Right

Tighten the exhaust manifold bolts and nuts 25 Nm (18 ft. lbs.)