Brake Pedal Assembly Replacement (LHD)

Brake Pedal Assembly Replacement (LHD)

Removal Procedure

1. Remove the vacuum brake booster.




2. Remove the vacuum brake booster mounting plate mounting nut (1).
3. Without disconnecting the park brake cable, remove and position the park brake pedal assembly aside.
4. Without disconnecting the steering column from the intermediate shaft, lower and support the steering column. Refer to Steering Column Replacement.




5. Disconnect the brake pedal position sensor electrical connector (6).
6. Disconnect the electrical connector (4) from the adjustable brake pedal motor.
7. Disconnect the brake pedal linear position sensor electrical connector (1).
8. Disconnect the adjustable accelerator pedal wiring harness (2) from the adjustable brake pedal bracket.




9. Remove the 3 lower adjustable pedal assembly bracket nuts (1).




10. Remove the 3 upper adjustable brake pedal assembly bracket nuts (1).
11. Remove the 2 upper steering column support bracket nuts (2).




12. Remove the vacuum brake booster mounting plate (1).




13. Remove the steering column support bracket (1).




14. Carefully squeeze the collar of the adjustable accelerator pedal cable and disconnect the accelerator pedal cable from the adjustable brake pedal motor.
15. Remove the brake pedal assembly from the vehicle.

Installation Procedure

Important: Ensure the adjustable brake pedal and the adjustable accelerator pedal are synchronized in the full forward, front of vehicle position.

1. Using a suitable tool, slowly rotate the exposed end of the adjustable accelerator pedal actuator cable. Do not use excessive rotating force on the adjustable accelerator actuator cable.

Do not exceed 0.5 N.m (4.43 lb in) of rotating force.

2. Using a square drive tool on the adjustable pedal motor, carefully rotate the adjustable pedal motor until the brake pedal is in the full forward, front of vehicle position. Do not use excessive rotating force on the adjustable pedal motor.

Do not exceed 0.5 N.m (4.43 lb in) of rotating force.

3. Install the adjustable brake pedal assembly to the vehicle.




4. Install the adjustable accelerator pedal cable (5) to the motor.
Ensure the adjustable accelerator pedal cable engages the adjustable pedal motor drive fully and the collar is locked into place.




5. Install the steering column support bracket (1).




6. Install the vacuum brake booster mounting plate (1).





Notice: Refer to Fastener Notice.

7. Install the 3 lower adjustable pedal assembly bracket nuts (1).

Tighten the nuts to 25 N.m (18 lb ft).




8. Install the 3 upper adjustable pedal assembly bracket nuts (1).

Tighten the nuts to 25 N.m (18 lb ft).




9. Install the vacuum brake booster mounting plate nut (1).

Tighten the nut to 25 N.m (18 lb ft).




10. Install the 2 upper steering column support bracket nuts (2).

Tighten the nuts to 25 N.m (18 lb ft).




11. Connect the brake pedal linear position sensor electrical connector (1).
12. Connect the accelerator pedal linear position sensor electrical connector clip (2) to the adjustable pedal bracket.
13. Connect the electrical connector (4) to the adjustable brake pedal motor.
14. Connect the brake pedal position sensor electrical connector (6).
15. Install the steering column.
16. Install the park brake pedal assembly.
17. Install the vacuum brake booster.
18. Calibrate the adjustable pedal system. Refer to Adjustable Pedal System Calibration.