Front Side Door Replacement
Front Side Door Replacement
Removal Procedure
1. Remove the door trim panel.
2. Remove the inside door handle.
3. Remove the water deflector.
4. Remove the window inner belt sealing strip.
5. Remove the inner window seal.
6. Remove the outside rear view mirror.
7. Remove the window outer belt sealing strip.
8. Remove the window.
9. Remove the front door upper auxiliary weatherstrip.
10. Remove the door frame applique.
11. Remove the window regulator.
12. Remove the outside door handle.
13. Remove the door latch.
14. Remove the door bottom auxiliary weatherstrip.
15. Disconnect the door wire harness from the body wire harness at the hinge pillar.
16. Remove the wiring harness retainers (1) from the inner door panel.
17. Remove the rubber conduit and the wiring harness from the door.
18. Remove all the plastic nuts and retainers from the door shell.
19. Remove the door check link.
20. Support the door.
21. With an assistant, remove the door hinge to door bolts in order to remove the door.
Installation Procedure
1. With an assistant, install the door to the vehicle.
2. Support the door.
Notice: Refer to Fastener Notice.
3. Install the hinge to door bolts.
Tighten the hinge to door bolts to 25 N.m (18 lb ft).
4. Install the door check link.
5. Install all the plastic nuts and the retainers into the door shell that were removed during disassembly.
6. Route the wiring harness and the conduit into the door.
7. Install the door wiring harness retainers (1) to the inner door panel.
8. Connect the door wiring harness electrical connector to the body wiring harness electrical connector.
9. Install the wire harness connectors into the hinge pillar.
10. Install the door bottom auxiliary weatherstrip.
11. Install the door latch.
12. Install the outside door handle.
13. Install the window regulator.
14. Install the door frame applique.
15. Install the window.
16. Install the window outer belt seal strip.
17. Install the outside rearview mirror.
18. Install the window inner belt seal strip.
19. Install the front door upper auxiliary weatherstrip.
20. Install the water deflector.
21. Install the inside door handle.
22. Install the door trim panel.
23. Inspect for proper door adjustment.
24. Touch up any paint damage to the front door hinge, fasteners, and check link with body color paint.