Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Wiring Harness Assembly Removal
2. Drive Belt Removal
3. Drive Belt Tensioner Removal - Right Side
4. Drive Belt Tensioner Removal - Left Side
5. Generator Removal
6. Air Conditioning (A/C) Compressor Removal
7. Power Steering Pump Removal
8. Starter Removal
9. Oil Level Indicator and Tube Removal
10. Exhaust Manifold Removal - Left Side
11. Oil Filter Adapter Removal
12. Exhaust Manifold Removal - Right Side
13. Water Outlet Removal
14. Engine Coolant Thermostat Housing Removal
15. Crankshaft Balancer Removal
16. Engine Flywheel Removal
17. Intake Manifold Removal
18. Camshaft Cover Removal - Left Side
19. Camshaft Cover Removal - Right Side
20. Water Pump Removal
21. Engine Front Cover Removal
22. Secondary Camshaft Drive Chain Tensioner Removal - Right Side
23. Secondary Camshaft Drive Chain Shoe Removal - Right Side
24. Secondary Camshaft Drive Chain Guide Removal - Right Side
25. Secondary Camshaft Drive Chain Removal - Right Side
26. Primary Camshaft Drive Chain Tensioner Removal
27. Primary Camshaft Drive Chain Guide Removal - Upper
28. Primary Camshaft Drive Chain Guide Removal - Lower
29. Primary Camshaft Drive Chain Removal
30. Camshaft Intermediate Drive Chain Idler Removal - Right Side
31. Secondary Camshaft Drive Chain Tensioner Removal - Left Side
32. Secondary Camshaft Drive Chain Shoe Removal - Left Side
33. Secondary Camshaft Drive Chain Guide Removal - Left Side
34. Secondary Camshaft Drive Chain Removal - Left Side
35. Camshaft Intermediate Drive Chain Idler Removal - Left Side
36. Crankshaft Sprocket Removal
37. Camshaft Position Actuator Removal - Left Side Exhaust
38. Camshaft Position Actuator Removal - Left Side Intake
39. Camshaft Position Actuator Removal - Right Side Exhaust
40. Camshaft Position Actuator Removal - Right Side Intake
41. Camshaft Removal - Left Side
42. Valve Rocker Arm Removal - Left Side
43. Valve Lifter Removal - Left Side
44. Cylinder Head Removal - Left Side
45. Camshaft Removal - Right Side
46. Valve Rocker Arm Removal - Right Side
47. Valve Lifter Removal - Right Side
48. Cylinder Head Removal - Right Side
49. Oil Pan Removal
50. Oil Pump Removal
51. Crankshaft Rear Oil Seal and Housing Removal
52. Piston, Connecting Rod, and Bearing Removal
53. Crankshaft and Bearing Removal
54. Engine Block Disassemble
55. Engine Block Cleaning and Inspection
56. Crankshaft and Bearing Cleaning and Inspection
57. Crankshaft Balancer Cleaning and Inspection
58. Engine Flywheel Cleaning and Inspection
59. Piston and Connecting Rod Disassemble
60. Piston, Connecting Rod, and Bearing Cleaning and Inspection
61. Piston and Connecting Rod Assemble
62. Cylinder Head Disassemble
63. Cylinder Head Cleaning and Inspection
64. Valve Spring Inspection and Measurement
65. Valve and Seat Grinding
66. Cylinder Head Assemble
67. Camshaft Cleaning and Inspection
68. Valve Lifter Cleaning and Inspection
69. Valve Rocker Arm Cleaning and Inspection
70. Camshaft Timing Drive Components Cleaning and Inspection
71. Oil Pump Disassemble
72. Oil Pump Cleaning and Inspection
73. Oil Pump Assemble
74. Oil Filter Adapter Disassemble
75. Oil Filter Adapter Cleaning and Inspection
76. Oil Filter Adapter Assemble
77. Oil Pan Disassemble
78. Oil Pan Cleaning and Inspection
79. Oil Pump Pipe and Screen Cleaning and Inspection
80. Oil Pan Assemble
81. Engine Front Cover Disassemble
82. Engine Front Cover Cleaning and Inspection
83. Engine Front Cover Assemble
84. Camshaft Cover Disassemble
85. Camshaft Cover Cleaning and Inspection
86. Camshaft Cover Assemble
87. Intake Manifold Disassemble
88. Intake Manifold Cleaning and Inspection
89. Intake Manifold Assemble
90. Exhaust Manifold Cleaning and Inspection - Left Side
91. Exhaust Manifold Cleaning and Inspection - Right Side
92. Water Pump Cleaning and Inspection
93. Thread Repair
94. Service Prior to Assembly
95. Engine Block Assemble
96. Crankshaft and Bearing Installation
97. Piston, Connecting Rod, and Bearing Installation
98. Crankshaft Rear Oil Seal Housing Installation
99. Oil Pump Installation
100. Oil Pan Installation
101. Cylinder Head Installation - Right Side
102. Valve Lifter Installation - Right Side
103. Valve Rocker Arm Installation - Right Side
104. Camshaft Installation - Right Side
105. Cylinder Head Installation - Left Side
106. Valve Lifter Installation - Left Side
107. Valve Rocker Arm Installation - Left Side
108. Camshaft Installation - Left Side
109. Camshaft Position Actuator Installation - Right Side Intake
110. Camshaft Position Actuator Installation - Right Side Exhaust
111. Camshaft Position Actuator Installation - Left Side Intake
112. Camshaft Position Actuator Installation - Left Side Exhaust
113. Crankshaft Sprocket Installation
114. Camshaft Intermediate Drive Chain Idler Installation - Left Side
115. Secondary Camshaft Drive Chain Installation - Left Side
116. Secondary Camshaft Drive Chain Guide Installation - Left Side
117. Secondary Camshaft Drive Chain Shoe Installation - Left Side
118. Secondary Camshaft Drive Chain Tensioner Installation - Left Side
119. Camshaft Intermediate Drive Chain Idler Installation - Right Side
120. Primary Camshaft Drive Chain Installation
121. Primary Camshaft Drive Chain Guide Installation - Lower
122. Primary Camshaft Drive Chain Guide Installation - Upper
123. Primary Camshaft Drive Chain Tensioner Installation
124. Secondary Camshaft Drive Chain Installation - Right Side
125. Secondary Camshaft Drive Chain Guide Installation - Right Side
126. Secondary Camshaft Drive Chain Shoe Installation - Right Side
127. Secondary Camshaft Drive Chain Tensioner Installation - Right Side
128. Engine Front Cover Installation
129. Water Pump Installation
130. Camshaft Cover Installation - Left Side
131. Camshaft Cover Installation - Right Side
132. Intake Manifold Installation
133. Engine Flywheel Installation
134. Crankshaft Balancer Installation
135. Oil Filter Adapter Installation
136. Exhaust Manifold Installation - Left Side
137. Oil Level Indicator and Tube Installation
138. Exhaust Manifold Installation - Right Side
139. Engine Coolant Thermostat Housing Installation
140. Water Outlet Installation
141. Starter Installation
142. Power Steering Pump Installation
143. Air Conditioning (A/C) Compressor Installation
144. Generator Installation
145. Drive Belt Tensioner Installation - Left Side
146. Drive Belt Tensioner Installation - Right Side
147. Drive Belt Installation
148. Engine Wiring Harness Assembly Installation
149. Engine Prelubing