Operation CHARM: Car repair manuals for everyone.

Fuel Filler Hose: Service and Repair




Fuel Tank Filler Pipe Replacement

Removal Procedure




1. Drain the fuel tank if necessary. Refer to Fuel Tank Draining Procedures
2. Remove the housing fasteners (1).
3. Remove the right rear wheelhouse panel liner. Refer to Rear Wheelhouse Panel Liner Replacement.




4. Disconnect the evaporative emission line (1). Refer to Plastic Collar Quick Connect Fitting Service Procedures.
5. Remove the lower filler tube fastener (3).
6. Loosen the filler pipe hose clamp (2) and disconnect the hose.
7. Remove the upper filler tube fastener (3).
8. Remove the filler pipe (4).

Installation Procedure





Caution: Refer to Fastener Caution Fastener Caution.

1. Position the filler pipe (4) in place and hand tighten the center nut (3).
2. Install the filler pipe hose and tighten the clamp (2) to 5 Nm(44 lb in).
3. Start and hand tighten the lower filler pipe fastener (3).
4. Connect the evaporative emission line (1). Refer to Plastic Collar Quick Connect Fitting Service Procedures.
5. Tighten the fasteners (3) to 10 Nm(89 lb in).




6. Install the housing fasteners (1) and tighten to 10 Nm(89 lb in).
7. Install the right rear wheelhouse panel liner. Refer to Rear Wheelhouse Panel Liner Replacement.