Secondary Fuel Tank Module Replacement

Secondary Fuel Tank Module Replacement

Special Tools

CH 48482 - Fuel Tank Sender Wrench

For equivalent regional tools, refer to Special Tools (Diagnostic Tools) Special Tools (Diagnostic Tools).

Removal Procedure

Warning: Refer to Gasoline/Gasoline Vapors Warning Service Precautions.

1. Remove the fuel tank. Refer to Fuel Tank Replacement Removal and Replacement.




2. Disconnect the electrical connector (1).
3. Disconnect the evaporative emission line (2). Refer to Plastic Collar Quick Connect Fitting Service Procedures.




4. Using the CH 48482 - wrench , remove the cam lock ring (1) by turning counterclockwise.




5. Partially raise the secondary fuel pump module and disconnect the crossover tube (1) by pulling back the plastic retaining tab (2).




6. Disconnect the evaporative emission line (1). Refer to Plastic Collar Quick Connect Fitting Service Procedures.




7. Remove the secondary fuel tank module (1) and the O-ring (2).

Installation Procedure




1. Install a NEW O-ring (2) and the primary fuel tank module (1).




2. Partially install the secondary fuel pump module and connect the crossover tube (1).




3. Connect the evaporative emission line (1). Refer to Plastic Collar Quick Connect Fitting Service Procedures.




4. Using the CH 48482 - wrench , install the cam lock ring (1) by turning clockwise.




5. Connect the electrical connector (1).
6. Connect the evaporative emission line (2). Refer to Plastic Collar Quick Connect Fitting Service Procedures.
7. Install the fuel tank. Refer to Fuel Tank Replacement Removal and Replacement.