Exhaust - Intermediate Pipe Replacement Clarified
89cadillac01Bulletin No. T-89-55
File in Group 6F
Number 9
Corp. Ref. No. 816601
Date Jan. 1989
SUBJECT: INTERMEDIATE PIPE REPLACEMENT PROCEDURE
MODELS AFFECTED: 1986-1988 ELDORADOS AND SEVILLES 1987-1988 ALLANTE's
Some confusion has existed concerning the proper procedure to replace an intermediate pipe on 1986-1988 Eldorados and Sevilles, or 1987-1988 Allantes. This bulletin is intended to clarify the steps necessary to complete this task. This information will be included in the 1989 Final Service Manual for these models.
The factory exhaust systems on the Eldorado, Seville, and Allante models are completely welded from the catalytic converter back. Due to the routing of the intermediate pipe through rear suspension components, the following procedure should be followed to simplify the removal and installation process:
1. Raise vehicle on a twin-post type hoist according to proper service manual procedures. Support the catalytic converter and muffler.
2. Disconnect the intermediate pipe front hanger. Disconnect the underbody tunnel brace if equipped.
FIGURE 1 - INTERMEDIATE PIPE REPLACEMENT:
3. At the locations shown in Figure 1, cut the intermediate pipe at the converter outlet and at the muffler inlet. Use a reciprocating hacksaw, Kent-Moore tool J35976 or equivalent, to make all cuts.
FIGURE 2 - REMOVE SUSPENSION SUPPORT BOLTS:
4. Remove the muffler assembly. A service muffler will be required when replacing the original equipment intermediate pipe.
5. Support the front of the vehicle. Position a transmission jack or similar lifting device under the right rear wheel. Raise the wheel and suspension assembly slightly to take the weight off of the suspension components. Remove the two suspension support bolts shown in Figure 2.
6. Lower the right wheel/suspension assembly slightly. Do not exceed the limit imposed by the rear brake hose. Remove the upper suspension support insulator.
7. Disconnect the rear intermediate pipe hanger. Remove the intermediate pipe toward the front of the vehicle.
8. Reverse the above steps to install the new intermediate pipe and muffler assembly. Use a saddle type clamp at the pipe to muffler joint. Use a guillotine type clamp at the pipe to catalytic converter joint. The following torque specifications apply:
^ Suspension support bolts - 90 N-m (66 ft.lbs.)
^ Rear hanger bolts - 27 N-m (20 ft. lbs.)
^ Pipe clamp nuts - 35 N-m (26 ft. lbs.)
For warranty purposes use Labor Operation L2420 at 1.1 hour.