Radiator Support: Service and Repair

Radiator Support Assembly




The radiator support assembly consists of twelve major components (Fig. 4.1):
- nine upper panels
- three lower panels

In addition, there are four headlight mounting brackets.

Upper Radiator Support Components

There are two service sub-assemblies, each made up from three of the nine upper panels. There are no factory welds along the rear edge of these assemblies. The rear edge of these assemblies sandwich the front edge of the wheelhouse apron. After positioning the rest of the radiator support components, check the fit using three dimensional measuring equipment. Plug weld all the panels as necessary, including the rear edge of the sub-assemblies to the wheelhouse apron.

Lower Radiator Support Components

The lower three panels, also called the lower tie-bar, are welded to the lower rails. The three lower panels are available and serviced separately.

Headlight Mounting Components

There are two mounting brackets for each headlight assembly. One mounts to the side of the wheelhouse apron and upper rail assembly. The other bracket mounts to the front upper radiator support and the top of the lower rail. The service part headlight mounting holes are pre-drilled and will need to be located and shimmed using three dimensional measuring equipment.