Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Flywheel Removal
2. Intake Plenum Removal
3. Intake Manifold Removal
4. Intake Manifold Flange Removal
5. Water Inlet Removal
6. Water Crossover Removal
7. Exhaust Manifold Removal
8. Crankcase Vent Housing Removal
9. Drive Belt Removal
10. Drive Belt Tensioner Removal
11. Crankshaft Balancer Removal
12. Timing Belt Cover Removal
13. Timing Belt Removal
14. Camshaft Cover Removal
15. Camshaft Drive Sprocket Removal
16. Timing Belt Tensioner Pulley Removal
17. Water Pump Removal
18. Engine Rear Cover Removal
19. Engine Coolant Thermostat Removal
20. Oil Pan Removal
21. Oil Pump Removal
22. Camshaft Removal
23. Cylinder Head Removal
24. Engine Oil Cooler Removal
25. Crankshaft and Bearing Removal
26. Piston, Connecting Rod, and Bearing Removal
27. Engine Block Clean and Inspect
28. Cylinder Boring and Honing
29. Crankshaft and Bearing Clean and Inspect
30. Piston and Connecting Rod Disassemble
31. Piston, Connecting Rod, and Bearing Clean and Inspect
32. Piston Selection
33. Piston and Connecting Rod Assemble
34. Camshaft and Bearings Clean and Inspect
35. Cylinder Head Disassemble
36. Cylinder Head Clean and Inspect
37. Valve Guide Reaming, and Valve and Seat Grinding
38. Cylinder Head Assemble
39. Engine Rear Cover Clean and Inspect
40. Oil Pan Clean and Inspect
41. Exhaust Manifold Clean and Inspect
42. Water Pump Clean and Inspect
43. Oil Cooler Clean and Inspect
44. Service Prior to Assembly
45. Crankshaft and Bearing Installation
46. Piston, Connecting Rod, and Bearing Installation
47. Crankshaft Rear Oil Seal Installation
48. Engine Oil Cooler Installation
49. Cylinder Head Installation
50. Camshaft Installation
51. Oil Pump Installation
52. Oil Pan Installation
53. Engine Coolant Thermostat Installation
54. Engine Rear Cover Installation
55. Water Pump Installation
56. Timing Belt Tensioner Pulley Installation
57. Camshaft Drive Sprocket Installation
58. Timing Belt Installation
59. Timing Belt Cover Installation
60. Camshaft Cover Installation
61. Crankshaft Balancer Installation
62. Drive Belt Tensioner Installation
63. Drive Belt Installation
64. Crankcase Vent Housing Installation
65. Exhaust Manifold Installation
66. Water Crossover Installation
67. Intake Manifold Flange Installation
68. Intake Manifold Installation
69. Intake Plenum Installation
70. Engine Flywheel Installation
71. Engine Set-Up and Testing