Generator Replacement

REMOVAL PROCEDURE



CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.

1. Disconnect the battery negative cable.
2. Remove the intake air resonator.
3. Remove the drive belt.
4. Remove the coolant heater, if equipped.
5. Raise and suitably support the vehicle.
6. Remove the generator cooling duct.
7. Remove the field coil terminal nut and lead (1).
8. Remove the battery terminal nut and lead (2).




9. Remove the following generator mounting components:
9.1. The upper mounting nut (4)
9.2. The lower mounting nut
9.3. The lower mounting bolt (2)
10. Push out the upper mounting bolt through the generator and the bracket.
11. Lower the vehicle.
12. Remove the generator (3).

INSTALLATION PROCEDURE



1. Position the generator (3) in the mounting position.
2. Raise the vehicle on a suitable support.
3. Insert the upper mounting bolt (1) into the generator.
4. Install the lower mounting bolt (2).

NOTE: Refer to Fastener Notice in Cautions and Notices.

5. Install the lower mounting nut.

Tighten
Tighten the lower mounting bolt and nut to 35 N.m (26 lb ft).

6. Install the upper mounting nut (4).

Tighten
Tighten the upper mounting bolt and nut to 40 N.m (30 lb ft).

7. Install the generator cooling duct.




8. Install the field coil terminal lead and nut (1).

Tighten
Tighten the nut to 3.5 N.m (31 lb in).

9. Install the battery terminal lead and nut (2).

Tighten
Tighten the nut to 8 N.m (71 lb in).

10. Lower the vehicle.
11. Install the coolant heater, if equipped.
12. Install the drive belt.
13. Install the intake air resonator.
14. Connect the negative battery cable.

Tighten
Tighten the negative battery cable nut to 13 N.m (115 lb in).

15. Reprogram all applicable accessories as required.