Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Flywheel Removal
2. Crankshaft Rear Oil Seal Removal - Lip Seal Type
3. Crankshaft Rear Oil Seal Removal - Cartridge Type
4. Drive Belt Removal
5. Accessory Removal
6. Oil Filter Adapter Removal - Without Engine Oil Cooler
7. Oil Filter Adapter Removal - With Engine Oil Cooler
8. Intake Manifold Removal
9. Exhaust Manifold Removal - Left
10. Exhaust Manifold Removal - Right
11. Ignition Module Removal
12. Camshaft Cover Removal - Left
13. Camshaft Cover Removal - Right
14. Crankshaft Balancer Removal
15. Engine Front Cover Removal
16. Crankshaft Front Oil Seal Removal
17. Oil Pump Removal
18. Secondary Camshaft Drive Chain Removal
19. Primary Camshaft Drive Chain Removal
20. Camshaft Removal
21. Valve Lifter Removal
22. Thermostat Removal
23. Water Pump Removal
24. Water Crossover Removal
25. Cylinder Head Removal
26. Starter Motor Removal
27. Oil Pan Removal
28. Lower Crankcase Removal
29. Piston, Connecting Rod, and Bearing Removal
30. Crankshaft and Bearings Removal
31. Engine Block Clean and Inspect
32. Crankshaft and Bearings Clean and Inspect
33. Crankshaft Balancer Clean and Inspect
34. Engine Flywheel Clean and Inspect
35. Piston and Connecting Rod Disassemble
36. Piston, Connecting Rod, and Bearings Clean and Inspect
37. Piston Selection
38. Piston and Connecting Rod Assemble
39. Camshaft Intermediate Drive Shaft Clean and Inspect
40. Cylinder Head Disassemble
41. Cylinder Head Clean and Inspect
42. Valve Spring Inspection and Measurement
43. Valve and Seat Grinding
44. Cylinder Head Assemble
45. Camshaft and Bearings Clean and Inspect
46. Oil Pump Disassemble
47. Oil Pump Clean and Inspect
48. Oil Pump Assemble
49. Oil Pan Clean and Inspect
50. Engine Front Cover Clean and Inspect
51. Intake Manifold Disassemble
52. Intake Manifold Clean and Inspect
53. Intake Manifold Assemble
54. Exhaust Manifold Clean and Inspect - Left
55. Exhaust Manifold Clean and Inspect - Right
56. Water Pump Clean and Inspect
57. Water Crossover Clean and Inspect
58. Thread Repair
59. Service Prior to Assembly
60. Crankshaft and Bearings Installation
61. Piston, Connecting Rod, and Bearing Installation
62. Lower Crankcase Installation
63. Oil Pan Installation
64. Starter Motor Installation
65. Cylinder Head Installation
66. Water Crossover Installation
67. Water Pump Installation
68. Thermostat Installation
69. Camshaft Installation
70. Primary Camshaft Drive Chain Installation
71. Secondary Camshaft Drive Chain Installation
72. Oil Pump Installation
73. Front Crankshaft Oil Seal Installation
74. Engine Front Cover Installation
75. Crankshaft Balancer Installation
76. Camshaft Cover Installation - Left
77. Camshaft Cover Installation - Right
78. Exhaust Manifold Installation - Left
79. Exhaust Manifold Installation - Right
80. Intake Manifold Installation
81. Ignition Module Installation
82. Oil Filter Adapter Installation - Without Engine Oil Cooler
83. Oil Filter Adapter Installation - With Engine Oil Cooler
84. Accessory Installation
85. Drive Belt Installation
86. Crankshaft Rear Oil Seal Installation - Lip Type Seal
87. Crankshaft Rear Oil Seal Installation - Cartridge Type Seal
88. Engine Flywheel Installation
89. Lubrication System Priming Procedure
90. Engine Set-Up and Testing