Generator Replacement

REMOVAL PROCEDURE




1. Disconnect the battery negative cable.
2. Remove the intake air resonator.
3. Remove the drive belt.
4. Remove the coolant heater if equipped.
5. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
6. Disconnect the generator cooling duct from the generator cooling duct cap.
7. Remove the field coil terminal nut and lead (1).
8. Remove the battery terminal nut and lead (2).




9. Remove the following generator mounting components:
9.1. The upper mounting nut (4)
9.2. The lower mounting nut
9.3. The lower mounting bolt (2)
10. Push out the upper mounting bolt through the generator and the bracket.
11. Lower the vehicle.
12. Remove the generator (3).
13. Remove the generator cooling duct cap screws.
14. Remove the generator cooling duct cap.

INSTALLATION PROCEDURE




1. Install the generator cooling duct cap.
2. Install the generator cooling duct cap screws.

Tighten
Tighten the generator cooling duct screws to 1 N.m (9 lb in).

3. Position the generator (3) in the mounting position.
4. Raise the vehicle on a suitable support. Refer to Lifting and Jacking the Vehicle in General Information.
5. Insert the upper mounting bolt (1) into the generator.
6. Install the lower mounting bolt (2).

NOTE: Refer to Fastener Notice in Service Precautions.

7. Install the lower mounting nut.

Tighten
Tighten the lower mounting bolt and nut to 35 N.m (26 lb ft).

8. Install the upper mounting nut (4).

Tighten
Tighten the upper mounting bolt and nut to 40 N.m (30 lb ft).




9. Install the field coil terminal lead and nut (1).

Tighten
Tighten the nut to 3.5 N.m (31 lb in).

10. Install the battery terminal lead and nut (2).

Tighten
Tighten the nut to 8 N.m (71 lb in).

11. Connect the generator cooling duct.
12. Lower the vehicle.
13. Install the coolant heater, if equipped.
14. Install the drive belt.
15. Install the intake air resonator.
16. Connect the battery negative cable.