Throttle Body Assembly Replacement
REMOVAL PROCEDURENOTE: Do not damage the MAF sensor screen. A damaged screen could restrict airflow and lead to a driveability concern.
1. Relieve the fuel system pressure. Refer to the Fuel Pressure Relief Procedure. Service and Repair
2. Remove the AT sensor electrical connector (1) from the IAT sensor.
3. Remove the MAF sensor electrical connector from the MAF sensor.
4. Remove the air cleaner intake duct (2).
5. Remove the PCV valve fresh air tube.
6. Remove the cruise control cable (2) from accelerator controls cable bracket (1).
7. Remove the accelerator cable (3) from accelerator controls cable bracket (1).
8. Remove the cruise control cable (2) from throttle body lever.
9. Remove the accelerator control cable (3) from throttle body lever (2).
10. Remove the IAC valve electrical connector (1) from the IAC valve (4).
11. Remove the TP sensor electrical connector (2) from the TP sensor (3).
12. Remove the fuel feed and return lines from the retainer (5) on the accelerator controls cable bracket
13. Remove the transaxle shift cable clip (1) from the accelerator controls cable bracket.
14. Remove the throttle body (2) from the water crossover (1).
15. Remove the accelerator controls cable bracket (3) from the throttle body (1).
INSTALLATION PROCEDURE
NOTE: Do not use a cleaner which contains methyl ethyl ketone. This extremely strong solvent may damage components and is not necessary for this type of cleaning.
Use a carburetor cleaner in order to remove deposits.
Refer to the instructions provided with the cleaner.
NOTE: The outlet of the air cleaner assembly and the MAF sensor inlet duct must line up when completely installed. Misalignment may cause incorrect airflow readings resulting in MIL illumination or a driveability concern. An improperly installed inlet duct assembly or air cleaner assembly may cause misalignment.
IMPORTANT: Do Not Reuse the old throttle body gasket.
NOTE: Refer to Fastener Notice in Service Precautions.
1. Install the accelerator cable bracket (3) to the throttle body (1).
Tighten
Tighten the bolts to 12 N.m (106 lb in).
2. Position the new throttle body gasket (2) on to the throttle body.
3. Install bolts from the throttle body (1) to throttle body spacer (3) and finger tighten 2 lower bolts.
Tighten
Tighten all 4 throttle body attaching bolts to 12 N.m (106 lb in).
4. Install the IAC valve electrical connector (1) to the IAC valve (4).
5. Install the TP sensor electrical connector (2) to the TP sensor (3).
6. Install the accelerator control cable (3) at throttle body lever (2).
7. Install the cruise control cable (2) at throttle body lever.
8. Install the accelerator cable (3) to the accelerator controls cable bracket (1).
9. Install the cruise control cable to accelerator controls cable bracket (1).
10. Install the transaxle shift cable clip (1) to the accelerator controls cable bracket.
11. Install the fuel feed and return lines from the retainer (5) on to the accelerator controls cable bracket.
12. install the MAF sensor electrical connector to the MAF sensor.
13. Remove the IAT sensor electrical connector (1) from the IAT sensor.
14. Install the air cleaner intake duct clamp to the air cleaner intake air duct (2).
Tighten
Tighten the air cleaner intake duct clamp(s) to 4 N.m (35 lb in).
15. Install the PCV valve fresh air tube.
16. install the intake manifold sight shield (1) to the engine.
17. Install the intake manifold sight shield nuts (2).
Tighten
Tighten the intake manifold sight shield nuts to 3 N.m (27 lb in).
18. install the negative battery cable.
19. Install the rear seat cushion.
20. Perform the TP Sensor learn procedure.
20.1. Turn ignition switch to the RUN/ON position.
20.2. Wait 1 minute.
20.3. Turn ignition switch to the LOCK/OFF position..
20.4. Wait 15 seconds.
21. Perform the IAC Valve learn procedure
21.1. Start and idle the engine for 15 seconds.
21.2. Turn the ignition switch to the LOCK-OFF position.
21.3. Wait 15 seconds.
21.4. Restart the engine, and check for proper idle operation.