Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Flywheel Removal
2. Crankshaft Rear Oil Seal Removal
3. Drive Belt Removal
4. Accessory Removal
5. Exhaust Manifold Removal - Left with A.I.R.
6. Exhaust Manifold Removal - Left without A.I.R.
7. Exhaust Manifold Removal - Right with A.I.R.
8. Exhaust Manifold Removal - Right without A.I.R.
9. Oil Filter Adapter Removal - With Engine Oil Cooler
10. Oil Filter Adapter Removal - Without Engine Oil Cooler
11. Intake Manifold Removal
12. Water Crossover Removal
13. Starter Removal
14. Ignition Coil Module Removal - Left
15. Ignition Coil Module Removal - Right
16. Camshaft Cover Removal - Left
17. Camshaft Cover Removal - Right
18. Crankshaft Balancer Removal
19. Engine Front Cover Removal
20. Crankshaft Front Oil Seal Removal
21. Oil Pump Removal
22. Secondary Camshaft Drive Chain Removal - Right
23. Secondary Camshaft Drive Chain Removal - Left
24. Primary Camshaft Drive Chain Removal
25. Camshaft Removal - Left
26. Camshaft Removal - Right
27. Cylinder Head Removal - Left
28. Cylinder Head Removal - Right
29. Oil Pan Removal
30. Lower Crankcase Removal
31. Piston, Connecting Rod, and Bearing Removal
32. Crankshaft and Bearings Removal
33. Engine Block Clean and Inspect
34. Crankshaft and Bearings Clean and Inspect
35. Crankshaft Balancer Clean and Inspect
36. Engine Flywheel Clean and Inspect
37. Piston and Connecting Rod Disassemble
38. Piston, Connecting Rod, and Bearings Clean and Inspect
39. Piston Selection
40. Piston and Connecting Rod Assemble
41. Camshaft Intermediate Drive Shaft Clean and Inspect
42. Cylinder Head Disassemble
43. Cylinder Head Clean and Inspect
44. Valve Spring Inspection and Measurement
45. Valve and Seat Grinding
46. Cylinder Head Assemble
47. Camshaft Cleaning and Inspection
48. Valve Train Components Clean and Inspect
49. Oil Pump Disassemble
50. Oil Pump Clean and Inspect
51. Oil Pump Assemble
52. Oil Pan Clean and Inspect
53. Camshaft Cover Disassemble
54. Camshaft Cover Clean and Inspect
55. Camshaft Cover Assemble
56. Intake Manifold Disassemble
57. Intake Manifold Clean and Inspect
58. Intake Manifold Assemble
59. Exhaust Manifold Clean and Inspect - Left
60. Exhaust Manifold Clean and Inspect - Right
61. Water Pump Clean and Inspect
62. Water Crossover Disassemble
63. Water Crossover Clean and Inspect
64. Water Crossover Assemble
65. Thread Repair
66. Service Prior to Assembly
67. Crankshaft and Bearings Installation
68. Piston, Connecting Rod, and Bearing Installation
69. Lower Crankcase Installation
70. Oil Pan Installation
71. Cylinder Head Installation - Left
72. Cylinder Head Installation - Right
73. Camshaft Installation - Left
74. Camshaft Installation - Right
75. Primary Camshaft Drive Chain Installation
76. Secondary Camshaft Drive Chain Installation - Left
77. Secondary Camshaft Drive Chain Installation - Right
78. Oil Pump Installation
79. Crankshaft Front Oil Seal Installation
80. Engine Front Cover Installation
81. Crankshaft Balancer Installation
82. Camshaft Cover Installation - Left
83. Camshaft Cover Installation - Right
84. Ignition Coil Module Installation - Left
85. Ignition Coil Module Installation - Right
86. Starter Installation
87. Water Crossover Installation
88. Intake Manifold Installation
89. Oil Filter Adapter Installation - With Engine Oil Cooler
90. Oil Filter Adapter Installation - Without Engine Oil Cooler
91. Exhaust Manifold Installation - Left with A.I.R.
92. Exhaust Manifold Installation - Left without A.I.R.
93. Exhaust Manifold Installation - Right with A.I.R.
94. Exhaust Manifold Installation - Right without A.I.R.
95. Accessory Installation
96. Drive Belt Installation
97. Crankshaft Rear Oil Seal Installation
98. Engine Flywheel Installation
99. Engine Prelubing
100. Engine Set-Up and Testing