Operation CHARM: Car repair manuals for everyone.

Mode Door Replacement

REMOVAL PROCEDURE




1. Remove the HVAC Module.
2. Remove the mode actuator.
3. Remove the left temperature actuator. Refer to Air Temperature Actuator Assembly Replacement in HVAC Systems - Automatic.
4. Remove the fasteners that retain the mode actuator bracket.
5. Remove the mode actuator bracket.
6. Remove the upper module case fasteners in order to access the door.
7. Open the module.




8. Remove the actuator cam from the door.




9. Remove the mode door.

INSTALLATION PROCEDURE




1. Install the mode door.
2. Install the actuator cam to the mode door.




3. Close the module case.
4. Install the module case fasteners.

Tighten
Tighten the fasteners to 1.4 N.m (12 lb in).

5. Install the mode actuator and bracket.
6. Install the HVAC module.