Operation CHARM: Car repair manuals for everyone.

Heater Core: Service and Repair

HEATER CORE REPLACEMENT

TOOLS REQUIRED
J 39400 Halogen Leak Detector

REMOVAL PROCEDURE




1. Disconnect the heater hoses from the heater core.
2. Remove the instrument panel assembly.
3. Remove the heater core cover fasteners (1).




4. Remove the heater core retaining fasteners (1).




5. Remove the heater core retaining straps.
6. Remove the heater core.
7. Remove the heater core case seals.

INSTALLATION PROCEDURE




1. Install the heater core.
2. Install the heater core retaining straps.
3. Install the new heater core case seals.

NOTE: Refer to Fastener Notice in Service Precautions.




4. Install the heater core retaining fasteners (1).

Tighten
Torque the fasteners (1) to 1.4 N.m (13 lb in).




5. Install the heater core cover fasteners (1).

Tighten
Torque the fasteners (1) to 1.4 N.m (13 lb in).

6. Install the instrument panel assembly.
7. Connect the heater hoses to the heater core.