Overhaul Procedure Steps

ENGINE OVERHAUL

RPO L37 - Engine Gas, 8 Cylinder, 4.6L, MFI, V8, High Output, DOHC
RPO LD8 - Engine Gas, 8 Cylinder, 4.6L, MFI, V8, DOHC
RPO B9Q - Model Conversion Hearse
RPO V4U - Model Conversion Limousine
RPO V92 - Trailer Provisions
RPO NC1 - Emission System, California
RPO NF7 - Emission System, Federal

In order to overhaul, follow the sequence below.

1. Drive Belt Removal
2. Power Steering Pump Removal
3. Generator Removal
4. Air Conditioning Compressor Removal
5. Drive Belt Idler Pulley Removal
6. Drive Belt Tensioner Removal
7. Crankshaft Balancer Removal
8. Engine Flywheel Removal
9. Crankshaft Rear Oil Seal Removal
10. Oil Level Indicator and Tube Removal
11. Exhaust Manifold Removal - Left
12. Exhaust Manifold Removal - Right
13. Oil Filter Adapter Removal
14. Intake Manifold Removal
15. Water Crossover Removal
16. Starter Motor Removal
17. Ignition Coil Module Removal - Left
18. Ignition Coil Module Removal - Right
19. Camshaft Cover Removal - Left
20. Camshaft Cover Removal - Right
21. Engine Front Cover Removal
22. Crankshaft Front Oil Seal Removal
23. Oil Pump Removal
24. Secondary Camshaft Intermediate Drive Chain Removal - Right
25. Secondary Camshaft Intermediate Drive Chain Removal - Left
26. Primary Camshaft Intermediate Drive Chain Removal
27. Camshaft Intermediate Drive Shaft Removal
28. Exhaust Camshaft Removal - Left
29. Intake Camshaft Removal - Left
30. Exhaust Camshaft Removal - Right
31. Intake Camshaft Removal - Right
32. Valve Rocker Arm Removal - Left
33. Valve Rocker Arm Removal - Right
34. Valve Lifter Removal - Left
35. Valve Lifter Removal - Right
36. Cylinder Head Removal - Left
37. Cylinder Head Removal - Right
38. Oil Pan Removal
39. Oil Pump Suction Pipe and Screen Assembly Removal
40. Lower Crankcase Removal
41. Piston, Connecting Rod, and Bearing Removal
42. Crankshaft and Bearing Removal
43. Engine Block Clean and Inspect - Upper
44. Engine Block Clean and Inspect - Lower
45. Crankshaft and Bearing Clean and Inspect
46. Crankshaft Balancer Clean and Inspect
47. Engine Flywheel Clean and Inspect
48. Piston and Connecting Rod Disassemble
49. Piston, Connecting Rod, and Bearing Clean and Inspect
50. Piston and Connecting Rod Assemble
51. Camshaft Intermediate Drive Shaft Clean and Inspect
52. Cylinder Head Disassemble
53. Cylinder Head Clean and Inspect
54. Valve Spring Inspection and Measurement
55. Valve and Seat Grinding
56. Cylinder Head Assemble
57. Camshaft Clean and Inspect
58. Valve Lifter Clean and Inspect
59. Valve Rocker Arm Clean and Inspect
60. Camshaft Timing Drive Components Clean and Inspect
61. Oil Pump Disassemble
62. Oil Pump Clean and Inspect
63. Oil Pump Assemble
64. Oil Filter Adapter Disassemble - without Oil Cooler
65. Oil Filter Adapter Disassemble - with Oil Cooler
66. Oil Filter Adapter Clean and Inspect - without Oil Cooler
67. Oil Filter Adapter Clean and Inspect - with Oil Cooler
68. Oil Filter Adapter Assemble - without Oil Cooler
69. Oil Filter Adapter Assemble - with Oil Cooler
70. Oil Pan Clean and Inspect
71. Camshaft Cover Disassemble
72. Camshaft Cover Clean and Inspect
73. Camshaft Cover Assemble
74. Intake Manifold Disassemble
75. Intake Manifold Clean and Inspect
76. Intake Manifold Assemble
77. Exhaust Manifold Clean and Inspect - Left
78. Exhaust Manifold Clean and Inspect - Right
79. Water Pump Clean and Inspect
80. Water Crossover Disassemble
81. Water Crossover Clean and Inspect
82. Water Crossover Assemble
83. Thread Repair
84. Service Prior to Assembly
85. Crankshaft and Bearing Installation
86. Piston, Connecting Rod, and Bearing Installation
87. Lower Crankcase Installation
88. Oil Pump Suction Pipe and Screen Assembly Installation
89. Oil Pan Installation
90. Cylinder Head Installation - Left
91. Cylinder Head Installation - Right
92. Valve Lifter Installation - Left
93. Valve Lifter Installation - Right
94. Valve Rocker Arm Installation - Left
95. Valve Rocker Arm Installation - Right
96. Exhaust Camshaft Installation - Left
97. Intake Camshaft Installation - Left
98. Exhaust Camshaft Installation - Right
99. Intake Camshaft Installation - Right
100. Camshaft Intermediate Drive Shaft Installation
101. Primary Camshaft Intermediate Drive Chain Installation
102. Secondary Camshaft Intermediate Drive Chain Installation - Left
103. Secondary Camshaft Intermediate Drive Chain Installation - Right
104. Oil Pump Installation
105. Crankshaft Front Oil Seal Installation
106. Engine Front Cover Installation
107. Camshaft Cover Installation - Left
108. Camshaft Cover Installation - Right
109. Ignition Coil Module Installation - Left
110. Ignition Coil Module Installation - Right
111. Starter Motor Installation
112. Water Crossover Installation
113. Intake Manifold Installation
114. Oil Filter Adapter Installation
115. Exhaust Manifold Installation - Left
116. Exhaust Manifold Installation - Right
117. Oil Level Indicator and Tube Installation
118. Crankshaft Rear Oil Seal Installation
119. Engine Flywheel Installation
120. Crankshaft Balancer Installation
121. Drive Belt Tensioner Installation
122. Drive Belt Idler Pulley Installation
123. Air Conditioning Compressor Installation
124. Generator Installation
125. Power Steering Pump Installation
126. Drive Belt Installation