Steps 41-90

41. Connect the A/C discharge hose to the compressor.
^ Tighten the A/C discharge hose nut to 20 Nm (15 ft. lbs.).
42. Connect the A/C pressure sensor.





43. Connect the 2 rear brake pipes at the rear of the engine frame.
^ Tighten the brake pipes to 15 Nm (11 ft. lbs.).





44. Connect the front brake pipes to the retainers at the body frame rails.
45. Install the nuts (2) securing the front brake pipe frame brackets (1) to the body frame rails.
^ Tighten the brake pipe frame bracket nuts to 15 Nm (11 ft. lbs.).





46. Connect the secondary AIR inlet hose to the secondary AIR pump.
47. Install the front fascia extensions.
48. Install the front air deflector.





49. Attach the front wheel speed sensor electrical leads (2) to the body frame rail.
50. Connect the road sensing suspension electrical connector at the body frame rail (if equipped).
51. Connect the road sensing suspension electrical leads (1) to the body frame rail (if equipped).





52. Connect the electronic suspension position sensor links (1) to the lower control arms (if equipped).
53. Install the rear exhaust manifold pipe.
54. Install the front wheels.





55. Lower the vehicle ONLY enough to allow the threaded holes in the strut to align with the holes in the strut towers.





56. Install the right and left side strut tower bolts.
^ Tighten the strut tower bolts to 60 Nm (44 ft. lbs.).
57. Lower the vehicle.
58. Remove the J 42640 from the steering column.





Important: Ensure the transaxle oil cooler pipe is positioned upwards while tightening.

59. Connect the lower transaxle oil cooler pipe fitting to the radiator.
^ Tighten the transaxle oil cooler pipe fitting to 35 Nm (26 ft. lbs.).





60. Install the upper transaxle oil cooler pipe retaining bolt to the fan shroud.
^ Tighten the transaxle oil cooler pipe retaining bolt to 6 Nm (53 inch lbs.).





61. Push the upper transaxle oil cooler pipe into the radiator quick connect fitting, until a click is heard.
62. Tug gently on the cooler pipe to ensure proper retention.
63. Slide the plastic cap (1) over the quick connect fitting.





64. Install the 2 master cylinder brake pipes (1) to the BPMV (2) using the location recorded during the removal procedure.
^ Tighten the brake pipes to 15 Nm (11 ft. lbs.).





65. Connect the heater hoses (1, 2) to the heater pipes.





66. Connect the surge tank inlet hose (2) to the surge tank (1).





67. Position the J s818s to the lamp in order to connect the radiator outlet hose (2) to the thermostat housing.
68. Position the J 37097-A to the clamp in order to connect the radiator inlet hose (1) to the engine.





69. Install the shift cable (1) to the manual shift lever (2) and the bracket.





Caution: In order to avoid possible injury or vehicle damage, always replace the accelerator control cable with a NEW cable whenever you remove the engine from the vehicle.
In order to avoid cruise control cable damage, position the cabin out of the way while you remove or install the engine. Do not pry or lean against the cruise control cable and do not kink the cable. You must replace a damaged cable.

70. Install a NEW accelerator control cable to the throttle body.
71. Install the cruise control cable (2) to the throttle body lever (1).
72. Slide the cruise control fully into the throttle body bracket until it snaps into place.





73. Install the bolt (1) securing the engine ground cable (2) to the right side body frame rail.
^ Tighten the engine ground cable bolt to 50 Nm (37 ft. lbs.).





74. Connect the wiring harness electrical connectors to the following components:
^ The PCM.
^ The C101 (1)
^ The engine electrical harness.





75. Install the nut (1) securing the battery positive cable to the remote positive terminal.
^ Tighten the battery positive cable to remote positive terminal nut to 12 Nm (106 inch lbs.).





76. Attach the secondary AIR relay (1) to the relay bracket.
77. Install the air cleaner assembly.
78. Install the upper filler panel.





79. Connect the hose (4) to the evaporative emission canister purge valve (3).
80. Connect the fuel inlet and return quick-connect fittings at the fuel rail.





81. Connect the vacuum brake booster hose to the vacuum connection.





82. Position the intake manifold sight shield (1) to the engine.
83. Install the 2 intake manifold sight shield nuts (2).
^ Tighten the intake manifold sight shield nuts to 3 Nm (27 inch lbs.).
84. Connect the battery negative cable.
85. Fill the engine with oil.
86. Fill the cooling system.
87. Bleed the hydraulic brake system.
88. Recharge the A/C refrigerant system.
89. Bleed the power steering system.
90. Measure the wheel alignment.