Condenser HVAC: Service and Repair
TOOLS REQUIREDJ 39400 Electronic Halogen Leak Detector
REMOVAL PROCEDURE
1. Recover the refrigerant from the system. Refer to Refrigerant Recovery and Recharging.
2. Remove the upper filler panel.
3. Remove the headlamp.
4. Remove hood latch bracket.
5. Remove the discharge hose from the condenser.
6. Remove the evaporator hose assembly from the condenser.
7. Remove the condenser mounting bolts.
8. Remove the left side of the condenser from the retainer.
9. Remove the right side of the condenser from the retainer.
10. Remove the condenser from the vehicle.
INSTALLATION PROCEDURE
1. Install the right side of the condenser into the retainer.
2. Install the left side of the condenser into the retainer.
3. Position the condenser in the vehicle.
NOTE: Refer to Fastener Notice in Service Precautions.
4. Install the condenser mounting bolts.
Tighten
Tighten the bolts 13 N.m (10 lb ft).
5. Install the evaporator hose assembly to the condenser.
Tighten
Tighten the evaporator hose assembly to 20 N.m (15 lb ft).
6. Install the discharge hose to the condenser.
Tighten
Tighten the discharge hose to 20 N.m (15 lb ft).
7. Install the hood latch bracket.
8. Install the headlamps.
9. Recharge the A/C system. Refer to Refrigerant Recovery and Recharging.
10. Leak test the fittings of the repaired or reinstalled component using J 39400.
11. Install the upper filler panel.