Condenser HVAC: Service and Repair

CONDENSER REPLACEMENT

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE
1. Recover the refrigerant from the system. Refer to Refrigerant Recovery and Recharging.
2. Remove the upper filler panel.
3. Remove the hood latch support.
4. Remove the discharge hose nut.




5. Remove the discharge hose from the condenser.
6. Remove the suction hose nut (1).




7. Remove the suction hose (3) from the condenser.




8. Remove the condenser mounting bolts.




9. Remove the left side of the condenser from the retainer.




10. Remove the right side of the condenser from the retainer.
11. Remove the condenser from the vehicle.

INSTALLATION PROCEDURE




1. Install the right side of the condenser into the retainer.

IMPORTANT: If replacing the condenser, add refrigerant oil to condenser.




2. Install the left side of the condenser into the retainer.




3. Position the condenser in the vehicle.
4. Install the condenser mounting bolts.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten
Tighten the bolts to 13 N.m (10 lb ft).




5. Install the evaporator hose (3) to the condenser.

IMPORTANT: Inspect the sealing washers for damage. Any sealing washers that show any signs of damage need to be replaced. Sealing washers do not require lubrication.

6. Install the evaporator hose nut (1).

Tighten
Tighten the nut to 20 N.m (15 lb ft).




7. Install the discharge hose to the condenser.
8. Install the discharge hose nut.

Tighten
Tighten the nut to 20 N.m (15 lb ft).

9. Install the hood latch bracket.
10. Recharge the A/C system. Refer to Refrigerant Recovery and Recharging.
11. Leak test the fittings of the repaired or reinstalled component using J 39400.
12. Install the upper filler panel.