Condenser Replacement (CZ3)

CONDENSER REPLACEMENT (CZ3)

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE
1. Recover the refrigerant.
2. Remove the radiator support brackets.




3. Remove the upper condenser mounting bolts.
4. Remove the auxiliary cooling fan.
5. Remove the liquid line bolt (1) at the condenser




6. Pull the line straight out to protect the O-ring.




7. Disconnect the discharge hose (1) at the condenser.
8. Pull the line straight out to protect the O-ring.
9. Remove the condenser.

INSTALLATION PROCEDURE
1. Add refrigerant oil.
2. Install the condenser.
3. Install the auxiliary cooling fan.
4. Lube O-ring with refrigerant oil before installing.




5. Connect the discharge hose to the condenser.

NOTE: Refer to Fastener Notice in Service Precautions.

6. Install the discharge hose bolt (1).

Tighten
Tighten the bolt to 5.4 N.m (48 lb in).

7. Lube O-ring with refrigerant oil before installing.
8. Connect the liquid line to the condenser.




9. Connect the liquid line bolt (1) to the condenser.

Tighten
Tighten the bolt to 5.4 N.m (48 lb in).

10. Install the air deflector.




11. Install the upper condenser bolts.

Tighten
Tighten the bolts to 3.9 N.m (35 lb in).

12. Install the radiator support brackets.
13. Evacuate and recharge the refrigerant system.
14. Leak test all fittings of the repaired or reinstalled components using the J 39400-A.