Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Wiring Harness Assembly Removal
2. Drive Belt Removal
3. Drive Belt Tensioner Removal - Right
4. Drive Belt Tensioner Removal - Left
5. Drive Belt Idler Pulley Removal
6. Generator Removal
7. Air Conditioning Compressor Removal
8. Power Steering Pump Removal
9. Starter Removal
10. Oil Level Indicator and Tube Removal
11. Exhaust Manifold Removal - Left
12. Oil Filter Adapter Removal
13. Exhaust Manifold Removal - Right
14. Water Outlet Removal
15. Engine Coolant Thermostat Housing Removal
16. Crankshaft Balancer Removal
17. Engine Flywheel Removal
18. Intake Manifold Removal
19. Camshaft Cover Removal - Left
20. Camshaft Cover Removal - Right
21. Water Pump Removal
22. Engine Front Cover Removal
23. Secondary Timing Chain Tensioner Removal - Right
24. Secondary Camshaft Drive Chain Shoe Removal - Right
25. Secondary Timing Chain Guide Removal - Right
26. Secondary Camshaft Intermediate Drive Chain Removal - Right
27. Primary Camshaft Intermediate Drive Chain Tensioner Removal
28. Primary Timing Chain Guide Removal - Upper
29. Primary Timing Chain Guide Removal - Lower
30. Primary Camshaft Intermediate Drive Chain Removal
31. Timing Chain Idler Sprocket Removal - Right
32. Secondary Timing Chain Tensioner Removal - Left
33. Secondary Camshaft Drive Chain Shoe Removal - Left
34. Secondary Timing Chain Guide Removal - Left
35. Secondary Camshaft Intermediate Drive Chain Removal - Left
36. Timing Chain Idler Sprocket Removal - Left
37. Crankshaft Sprocket Removal
38. Camshaft Position Actuator Removal - Left Exhaust
39. Camshaft Position Actuator Removal - Left Intake
40. Camshaft Position Actuator Removal - Right Exhaust
41. Camshaft Position Actuator Removal - Right Intake
42. Camshaft Removal - Left
43. Valve Rocker Arm Removal - Left
44. Valve Lifter Removal - Left
45. Cylinder Head Removal - Left
46. Camshaft Removal - Right
47. Valve Rocker Arm Removal - Right
48. Valve Lifter Removal - Right
49. Cylinder Head Removal - Right
50. Oil Pan Removal
51. Oil Pump Removal
52. Crankshaft Rear Oil Seal and Housing Removal
53. Piston, Connecting Rod, and Bearing Removal
54. Crankshaft and Bearing Removal
55. Engine Block Disassemble
56. Engine Block Clean and Inspect
57. Crankshaft and Bearing Clean and Inspect
58. Crankshaft Balancer Clean and Inspect
59. Engine Flywheel Clean and Inspect
60. Piston and Connecting Rod Disassemble
61. Piston, Connecting Rod, and Bearing Clean and Inspect
62. Piston and Connecting Rod Assemble
63. Cylinder Head Disassemble
64. Cylinder Head Clean and Inspect
65. Valve Spring Inspection and Measurement
66. Valve and Seat Grinding
67. Cylinder Head Assemble
68. Camshaft Clean and Inspect
69. Valve Lifter Clean and Inspect
70. Valve Rocker Arm Clean and Inspect
71. Camshaft Timing Drive Components Clean and Inspect
72. Oil Pump Disassemble
73. Oil Pump Clean and Inspect
74. Oil Pump Assemble
75. Oil Filter Adapter Disassemble
76. Oil Filter Adapter Clean and Inspect
77. Oil Filter Adapter Assemble
78. Oil Pan Disassemble
79. Oil Pan Clean and Inspect
80. Oil Pump Suction Pipe and Screen Clean and Inspect
81. Oil Pan Assemble
82. Engine Front Cover Disassemble
83. Engine Front Cover Clean and Inspect
84. Engine Front Cover Assemble
85. Camshaft Cover Disassemble
86. Camshaft Cover Clean and Inspect
87. Camshaft Cover Assemble
88. Intake Manifold Disassemble
89. Intake Manifold Clean and Inspect
90. Intake Manifold Assemble
91. Exhaust Manifold Clean and Inspect - Left
92. Exhaust Manifold Clean and Inspect - Right
93. Water Pump Clean and Inspect
94. Thread Repair
95. Service Prior to Assembly
96. Engine Block Assemble
97. Crankshaft and Bearing Installation
98. Piston, Connecting Rod, and Bearing Installation
99. Crankshaft Rear Oil Seal and Housing Installation
100. Oil Pump Installation
101. Oil Pan Installation
102. Cylinder Head Installation - Right
103. Valve Lifter Installation - Right
104. Valve Rocker Arm Installation - Right
105. Camshaft Installation - Right
106. Cylinder Head Installation - Left
107. Valve Lifter Installation - Left
108. Valve Rocker Arm Installation - Left
109. Camshaft Installation - Left
110. Camshaft Position Actuator Installation - Right Intake
111. Camshaft Position Actuator Installation - Right Exhaust
112. Camshaft Position Actuator Installation - Left Intake
113. Camshaft Position Actuator Installation - Left Exhaust
114. Crankshaft Sprocket Installation
115. Timing Chain Idler Sprocket Installation - Left
116. Secondary Camshaft Intermediate Drive Chain Installation - Left
117. Secondary Timing Chain Guide Installation - Left
118. Secondary Camshaft Drive Chain Shoe Installation - Left
119. Secondary Timing Chain Tensioner Installation - Left
120. Timing Chain Idler Sprocket Installation - Right
121. Primary Camshaft Intermediate Drive Chain Installation
122. Primary Timing Chain Guide Installation - Lower
123. Primary Timing Chain Guide Installation - Upper
124. Primary Camshaft Intermediate Drive Chain Tensioner Installation
125. Secondary Camshaft Intermediate Drive Chain Installation - Right
126. Secondary Timing Chain Guide Installation - Right
127. Secondary Camshaft Drive Chain Shoe Installation - Right
128. Secondary Timing Chain Tensioner Installation - Right
129. Engine Front Cover Installation
130. Water Pump Installation
131. Camshaft Cover Installation - Left
132. Camshaft Cover Installation - Right
133. Intake Manifold Installation
134. Engine Flywheel Installation
135. Crankshaft Balancer Installation
136. Oil Filter Adapter Installation
137. Exhaust Manifold Installation - Left
138. Oil Level Indicator and Tube Installation
139. Exhaust Manifold Installation - Right
140. Engine Coolant Thermostat Housing Installation
141. Water Outlet Installation
142. Starter Installation
143. Power Steering Pump Installation
144. Air Conditioning Compressor Installation
145. Generator Installation
146. Drive Belt Idler Pulley Installation
147. Drive Belt Tensioner Installation - Left
148. Drive Belt Tensioner Installation - Right
149. Drive Belt Installation
150. Engine Wiring Harness Assembly Installation
151. Engine Prelubing