Operation CHARM: Car repair manuals for everyone.

Discharge Hose Replacement

DISCHARGE HOSE REPLACEMENT

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE




1. Recover the refrigerant from the system.
2. Remove the upper filler panel.
3. Disconnect the discharge hose from the condenser.
4. Raise and support vehicle. Refer to Vehicle Lifting.
5. Remove the front air deflector.




6. Disconnect the discharge hose from the compressor.
7. Disconnect the electrical connector from the A/C refrigerant pressure sensor.
8. Remove the discharge hose.

INSTALLATION PROCEDURE

IMPORTANT: Inspect the sealing washers for damage. Replace the sealing washers that show any signs of damage. Sealing washer do not require lubricant.




1. Install the discharge hose.
2. Connect the discharge hose to the compressor.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten
Tighten the discharge hose to 20 N.m (15 lb ft).

3. Connect the electrical connector to the A/C refrigerant pressure sensor.
4. Lower the vehicle.




5. Connect the discharge line to the condenser.

Tighten
Tighten the accumulator line fitting to 20 N.m (15 lb ft).

6. Recharge the A/C system.
7. Leak test the fittings of the repaired or reinstalled component using J 39400-A.
8. Install the front air deflector.
9. Install the upper filler panel.