Evaporator Hose Assembly Replacement (LHD)

EVAPORATOR HOSE ASSEMBLY REPLACEMENT (LHD)

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE




1. Recover the refrigerant from the system.
2. Disconnect the evaporator hose assembly from the accumulator.
3. Disconnect the evaporator hose assembly from the strut tower.




4. Disconnect the evaporator hose assembly from the evaporator core line fitting.
5. Disconnect the temperature sensor electrical connector.
6. Remove the upper filler panel.




7. Disconnect the evaporator hose assembly from the condenser.
8. Remove the evaporator hose assembly.

INSTALLATION PROCEDURE

IMPORTANT: Inspect the sealing washers for damage. Replace the sealing washers that show any signs of damage. Sealing washer do not require lubricant.




1. Install the evaporator hose assembly to the vehicle.
2. Connect the evaporator hose assembly to the condenser.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten
Tighten the evaporator hose assembly to 20 N.m (15 lb ft).




3. Connect the evaporator hose assembly to the evaporator core.

Tighten
Tighten the evaporator hose assembly to 20 N.m (15 lb ft).




4. Connect the evaporator hose assembly to the accumulator.

Tighten
Tighten the evaporator hose assembly to 20 N.m (15 lb ft).

5. Connect the evaporator hose assembly to the strut tower.
6. Connect the temperature sensor electrical connector.
7. Recharge the A/C system.
8. Leak test the fittings of the repaired or reinstalled component using J 39400-A.
9. Install the upper filler panel.