Brake Rotor Thickness Measurement

Brake Rotor Thickness Measurement

Caution: Refer to Brake Dust Caution in Service Precautions.

1. If the inboard friction surface of the brake rotor is not accessible, reposition and support the caliper with the brake pads.
2. Clean the friction surfaces of the brake rotor with denatured alcohol, or an equivalent approved brake cleaner.





3. Using a micrometer calibrated in thousandth-of-a millimeter, or ten-thousandth-of-an-inch, measure and record the thickness of the brake rotor at four or more points, evenly spaced around the rotor.

Ensure that the measurements are only taken within the friction surfaces and that the micrometer is positioned the same distance from the outer edge of the rotor, about 13 mm (112 inches), for each measurement.
4. Compare the lowest thickness measurement recorded to the following specifications:
Specification
^ Front brake rotor minimum allowable thickness after refinishing: 30.6 mm (1.205 inches)
^ Front brake rotor discard thickness: 30.3 mm (1.19 inches)
^ Rear brake rotor minimum allowable thickness after refinishing: 24.9 mm (0.980 inches)
^ Rear brake rotor discard thickness: 24.5 mm (0.965 inches)
5. If the lowest thickness measurement of the brake rotor is above the minimum allowable thickness after refinishing specification, the rotor may be able to be refinished, depending upon surface and wear conditions which may be present.
6. If the lowest thickness measurement of the brake rotor is at or below the minimum allowable thickness after refinishing specification, the rotor may not be refinished.
7. If the lowest thickness measurement of the brake rotor is at or below the discard thickness specification, the rotor requires replacement.