Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

^ Cylinder Head Height - Deck to Camshaft Centerline Bore 136.00 mm (5.3543 inch)
^ Surface Flatness - Block Deck 0.050 mm (0.0020 inch)
^ Surface Flatness - Exhaust Manifold Deck 0.220 mm (0.0087 inch)
^ Surface Flatness - Intake Manifold Deck 0.220 mm (0.0087 inch)

Left:





Cylinder Head Bolt

^ Important: DO NOT reuse the old M11 cylinder head bolts.

^ M11
^ First Pass - In Sequence 30 Nm (22 ft. lbs.)
^ Second Pass - In Sequence 60 degrees
^ Third Pass - In Sequence 60 degrees
^ Final Pass - In Sequence 60 degrees, total 180 degrees
^ M6 12 Nm (106 inch lbs.)

Intake Manifold





Tighten the intake manifold bolts to 10 Nm (89 inch lbs.).

Exhaust Manifold
^ Bolt 25 Nm (18 ft. lbs.)
^ Nut 25 Nm (18 ft. lbs.)

Intake - Left:





First Pass
Tighten the camshaft bearing cap bolts to 5 Nm (44 inch lbs).
Final Pass
Tighten the camshaft bearing cap bolts an additional 30 degrees using the J45059.