Primary Fuel Tank Module Replacement

PRIMARY FUEL TANK MODULE REPLACEMENT

TOOLS REQUIRED
J 45747 Fuel Tank Sender Wrench

REMOVAL PROCEDURE
- Remove the fuel tank hoses.

CAUTION: Refer to Gasoline/Gasoline Vapors Caution.




- Disconnect the electrical connector from the primary fuel tank module.




- Rotate the cam lock ring counterclockwise using the J 45747.

IMPORTANT: Do not allow the tool to come in contact with the fuel pipes while unlocking the cam lock ring.

- Remove the cam lock ring from the fuel tank.




- Carefully lift the primary fuel tank module (1) from the fuel tank only enough to access the transfer tube (2).

IMPORTANT: The primary fuel tank module (1) is horizontal in the installed position, but pivots vertically for removal.




- Complete the following in order to disconnect the transfer tube from the primary fuel tank module:
- Pull the locking mechanism away from the module.
- Remove the transfer tube from the module.




- Remove the primary fuel tank module from the fuel tank.
- Remove the primary fuel tank module seal from the module.Do not reuse the seal.

INSTALLATION PROCEDURE




- Place the new primary fuel tank module seal (1) over the module (2).

IMPORTANT: Ensure the seal bead is facing the fuel tank.




- Complete the following in order to connect the transfer tube (2) to the primary fuel tank module (1).
- Grasp the transfer tube (2) from inside the fuel tank.
- Position the module (1) near the module opening.
- Connect the transfer tube (2) to the module (1).
- Carefully insert the primary fuel tank module (1) into the fuel tank.

IMPORTANT:
- The primary fuel tank module (1) is horizontal in the installed position, but pivots from the vertical position for installation.
- Ensure the fuel level float is free from binding while inserting the module (1).

- Press the primary fuel tank module (1) downward, aligning the module to the encapsulated ring.
- Position the cam lock ring to the fuel tank.




- Rotate the cam lock ring clockwise using the J 45747 until fully seated.

IMPORTANT: Do not allow the tool to come in contact with the fuel pipes while locking the cam lock ring.




- Connect the electrical connector to the primary fuel tank module.
- Install the fuel tank hoses.