Secondary Fuel Tank Module Replacement

SECONDARY FUEL TANK MODULE REPLACEMENT

TOOLS REQUIRED
J 45747 Fuel Tank Sender Wrench

REMOVAL PROCEDURE
- Remove the fuel tank.

CAUTION: Refer to Gasoline/Gasoline Vapors Caution.




- Disconnect the electrical connector from the secondary fuel tank module.




- Rotate the cam lock ring counterclockwise using the J 45747.
- Remove the cam lock ring from the fuel tank.




- Carefully lift the secondary fuel tank module (2) from the fuel tank only enough to access the transfer tube (1).




- Complete the following in order to disconnect the transfer tube from the secondary fuel tank module.
- Pull the locking mechanism away from the module.
- Remove the transfer tube from the module.




- Remove the secondary fuel tank module from the fuel tank.
- Remove the secondary fuel tank module seal from the module.Do not reuse the seal.

INSTALLATION PROCEDURE




- Place the new secondary fuel tank module seal (1) over the module (2).

IMPORTANT: Ensure the seal bead is facing the fuel tank.




- Complete the following in order to connect the transfer tube (1) to the secondary fuel tank module (2).
- Grasp the transfer tube (1) from inside the fuel tank.
- Position the module (2) near the module opening.
- Connect the transfer tube (1) to the module (2).
- Carefully insert the secondary fuel tank module (2) into the fuel tank.

IMPORTANT: Ensure the fuel level float is free from binding while inserting the module (2).

- Press the secondary fuel tank module (2) downward, aligning the module to the encapsulated ring.
- Position the cam lock ring to the fuel tank.




- Rotate the cam lock ring clockwise using the J 45747 until fully seated.




- Connect the electrical connector to the secondary fuel tank module.
- Install the fuel tank.