Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Wiring Harness Assembly Removal
2. Exhaust Manifold Removal - Left Side
3. Exhaust Manifold Removal - Right Side
4. Drive Belt Removal
5. Power Steering Pump Removal
6. Drive Belt Idler Pulley Removal
7. Generator Removal
8. Air Conditioning (A/C) Compressor Removal
9. Drive Belt Tensioner Removal
10. Water Outlet Housing Removal
11. Intake Manifold Removal
12. Starter Removal
13. Crankshaft Balancer Removal
14. Engine Flywheel Removal
15. Crankshaft Rear Oil Seal Removal
16. Oil Level Indicator and Tube Removal
17. Oil Filter Adapter Removal
18. Ignition Module Removal - Left Side
19. Camshaft Cover Removal - Left Side
20. Camshaft Position (CMP) Actuator Housing Removal - Left Side
21. Ignition Module Removal - Right Side
22. Camshaft Cover Removal - Right Side
23. Camshaft Position (CMP) Actuator Housing Removal - Right Side
24. Engine Front Cover Removal
25. Oil Pump Removal
26. Secondary Camshaft Drive Chain Removal - Right Side
27. Secondary Camshaft Drive Chain Removal - Left Side
28. Oil Outlet Tube Removal
29. Primary Camshaft Drive Chain Removal
30. Camshaft Intermediate Drive Shaft Removal
31. Camshaft Removal - Left Exhaust
32. Camshaft Removal - Left Intake
33. Valve Rocker Arm Removal - Left Side
34. Valve Lifter Removal - Left Side
35. Cylinder Head Removal - Left Side
36. Camshaft Removal - Right Exhaust
37. Camshaft Removal - Right Intake
38. Valve Rocker Arm Removal - Right Side
39. Valve Lifter Removal - Right Side
40. Cylinder Head Removal - Right Side
41. Oil Pan Removal
42. Oil Pump Pipe and Screen Assembly Removal
43. Lower Crankcase Removal
44. Piston, Connecting Rod, and Bearing Removal
45. Crankshaft and Bearing Removal
46. Engine Block Disassemble
47. Engine Block Cleaning and Inspection - Upper
48. Engine Block Assemble - Upper
49. Engine Block Cleaning and Inspection - Lower
50. Crankshaft and Bearing Cleaning and Inspection
51. Crankshaft Balancer Cleaning and Inspection
52. Engine Flywheel Cleaning and Inspection
53. Piston and Connecting Rod Disassemble
54. Piston, Connecting Rod, and Bearing Cleaning and Inspection
55. Piston and Connecting Rod Assemble
56. Cylinder Head Disassemble
57. Cylinder Head Cleaning and Inspection
58. Valve Spring Inspection and Measurement
59. Valve and Seat Grinding
60. Cylinder Head Assemble
61. Camshaft Cleaning and Inspection
62. Valve Lifter Cleaning and Inspection
63. Valve Rocker Arm Cleaning and Inspection
64. Camshaft Intermediate Drive Shaft Cleaning and Inspection
65. Camshaft Timing Chain and Sprocket Cleaning and Inspection
66. Camshaft Position (CMP) Actuator Housing Disassemble
67. Camshaft Position (CMP) Actuator Housing Cleaning and Inspection
68. Camshaft Position (CMP) Actuator Housing Assemble
69. Oil Pump Disassemble
70. Oil Pump Cleaning and Inspection
71. Oil Pump Assemble
72. Oil Pump Outlet Tube Cleaning and Inspection
73. Oil Filter Adapter Disassemble
74. Oil Filter Adapter Cleaning and Inspection
75. Oil Filter Adapter Assemble
76. Oil Pan Disassemble
77. Oil Pan Cleaning and Inspection
78. Oil Pan Assemble
79. Oil Pump Pipe and Screen Cleaning and Inspection
80. Engine Front Cover Disassemble
81. Engine Front Cover Cleaning and Inspection
82. Water Pump Cleaning and Inspection
83. Engine Front Cover Assemble
84. Camshaft Cover Disassemble
85. Camshaft Cover Cleaning and Inspection
86. Camshaft Cover Assemble
87. Intake Manifold Disassemble
88. Intake Manifold Cleaning and Inspection
89. Intake Manifold Assemble
90. Exhaust Manifold Cleaning and Inspection - Left Side
91. Exhaust Manifold Cleaning and Inspection - Right Side
92. Water Outlet Housing Disassemble
93. Water Outlet Housing Cleaning and Inspection
94. Water Outlet Housing Assemble
95. Thread Repair
96. Service Prior to Assembly
97. Crankshaft and Bearing Installation
98. Piston, Connecting Rod, and Bearing Installation
99. Lower Crankcase Installation
100. Oil Pump Pipe and Screen Assembly Installation
101. Oil Pan Installation
102. Cylinder Head Installation - Left Side
103. Valve Lifter Installation - Left Side
104. Valve Rocker Arm Installation - Left Side
105. Camshaft Installation - Left Exhaust
106. Camshaft Installation - Left Intake
107. Cylinder Head Installation - Right Side
108. Valve Lifter Installation - Right Side
109. Valve Rocker Arm Installation - Right Side
110. Camshaft Installation - Right Exhaust
111. Camshaft Installation - Right Intake
112. Camshaft Intermediate Drive Shaft Installation
113. Primary Camshaft Drive Chain Installation
114. Oil Outlet Tube Installation
115. Secondary Camshaft Drive Chain Installation - Left Side
116. Secondary Camshaft Drive Chain Installation - Right Side
117. Oil Pump Installation
118. Engine Front Cover Installation
119. Camshaft Position (CMP) Actuator Housing Installation - Right Side
120. Camshaft Cover Installation - Right Side
121. Ignition Module Installation - Right Side
122. Camshaft Position (CMP) Actuator Housing Installation - Left Side
123. Camshaft Cover Installation - Left Side
124. Ignition Module Installation - Left Side
125. Oil Filter Adapter Installation
126. Oil Level Indicator and Tube Installation
127. Crankshaft Rear Oil Seal Installation
128. Engine Flywheel Installation
129. Crankshaft Balancer Installation
130. Starter Motor Installation
131. Intake Manifold Installation
132. Water Outlet Housing Installation
133. Drive Belt Tensioner Installation
134. Air Conditioning (A/C) Compressor Installation
135. Generator Installation
136. Drive Belt Idler Pulley Installation
137. Power Steering Pump Installation
138. Drive Belt Installation
139. Exhaust Manifold Installation - Left Side
140. Exhaust Manifold Installation - Right Side
141. Engine Wiring Harness Assembly Installation
142. Engine Prelubing