Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Wiring Harness Assembly Removal
2. Drive Belt Removal
3. Drive Belt Tensioner Removal - Right Side
4. Drive Belt Tensioner Removal - Left Side
5. Drive Belt Idler Pulley Removal
6. Generator Removal
7. Air Conditioning Compressor Removal
8. Power Steering Pump Removal
9. Starter Removal
10. Oil Level Indicator and Tube Removal
11. Exhaust Manifold Removal - Left Side
12. Oil Filter Adapter Removal
13. Exhaust Manifold Removal - Right Side
14. Water Outlet Removal
15. Engine Coolant Thermostat Housing Removal
16. Crankshaft Balancer Removal
17. Engine Flywheel Removal
18. Intake Manifold Removal
19. Camshaft Cover Removal - Left Side
20. Camshaft Cover Removal - Right Side
21. Water Pump Removal
22. Engine Front Cover Removal
23. Secondary Camshaft Drive Chain Tensioner Removal - Right Side
24. Secondary Camshaft Drive Chain Shoe Removal - Right Side
25. Secondary Camshaft Drive Chain Guide Removal - Right Side
26. Secondary Camshaft Drive Chain Removal - Right Side
27. Primary Camshaft Drive Chain Tensioner Removal
28. Primary Camshaft Drive Chain Guide Removal - Upper
29. Primary Camshaft Drive Chain Guide Removal - Lower
30. Primary Camshaft Drive Chain Removal
31. Camshaft Intermediate Drive Chain Idler Removal - Right Side
32. Secondary Camshaft Drive Chain Tensioner Removal - Left Side
33. Secondary Camshaft Drive Chain Shoe Removal - Left Side
34. Secondary Camshaft Drive Chain Guide Removal - Left Side
35. Secondary Camshaft Drive Chain Removal - Left Side
36. Camshaft Intermediate Drive Chain Idler Removal - Left Side
37. Crankshaft Sprocket Removal
38. Camshaft Position Actuator Removal - Left Side Exhaust
39. Camshaft Position Actuator Removal - Left Side Intake
40. Camshaft Position Actuator Removal - Right Side Exhaust
41. Camshaft Position Actuator Removal - Right Side Intake
42. Camshaft Removal - Left Side
43. Valve Rocker Arm Removal - Left Side
44. Valve Lifter Removal - Left Side
45. Cylinder Head Removal - Left Side
46. Camshaft Removal - Right Side
47. Valve Rocker Arm Removal - Right Side
48. Valve Lifter Removal - Right Side
49. Cylinder Head Removal - Right Side
50. Oil Pan Removal
51. Oil Pump Removal
52. Crankshaft Rear Oil Seal and Housing Removal
53. Piston, Connecting Rod, and Bearing Removal
54. Crankshaft and Bearing Removal
55. Engine Block Disassemble
56. Engine Block Cleaning and Inspection
57. Crankshaft and Bearing Cleaning and Inspection
58. Crankshaft Balancer Cleaning and Inspection
59. Engine Flywheel Cleaning and Inspection
60. Piston and Connecting Rod Disassemble
61. Piston, Connecting Rod, and Bearing Cleaning and Inspection
62. Piston and Connecting Rod Assemble
63. Cylinder Head Disassemble
64. Cylinder Head Cleaning and Inspection
65. Valve Spring Inspection and Measurement
66. Valve and Seat Grinding
67. Cylinder Head Assemble
68. Camshaft Cleaning and Inspection
69. Valve Lifter Cleaning and Inspection
70. Valve Rocker Arm Cleaning and Inspection
71. Camshaft Timing Chain and Sprocket Cleaning and Inspection
72. Oil Pump Disassemble
73. Oil Pump Cleaning and Inspection
74. Oil Pump Assemble
75. Oil Filter Adapter Disassemble
76. Oil Filter Adapter Cleaning and Inspection
77. Oil Filter Adapter Assemble
78. Oil Pan Disassemble
79. Oil Pan Cleaning and Inspection
80. Oil Pump Pipe and Screen Cleaning and Inspection
81. Oil Pan Assemble
82. Engine Front Cover Disassemble
83. Engine Front Cover Cleaning and Inspection
84. Engine Front Cover Assemble
85. Camshaft Cover Disassemble
86. Camshaft Cover Cleaning and Inspection
87. Camshaft Cover Assemble
88. Intake Manifold Disassemble
89. Intake Manifold Cleaning and Inspection
90. Intake Manifold Assemble
91. Exhaust Manifold Cleaning and Inspection - Left Side
92. Exhaust Manifold Cleaning and Inspection - Right Side
93. Water Pump Cleaning and Inspection
94. Thread Repair
95. Service Prior to Assembly
96. Engine Block Assemble
97. Crankshaft and Bearing Installation
98. Piston, Connecting Rod, and Bearing Installation
99. Crankshaft Rear Oil Seal and Housing Installation
100. Oil Pump Installation
101. Oil Pan Installation
102. Cylinder Head Installation - Right Side
103. Valve Lifter Installation - Right Side
104. Valve Rocker Arm Installation - Right Side
105. Camshaft Installation - Right Side
106. Cylinder Head Installation - Left Side
107. Valve Lifter Installation - Left Side
108. Valve Rocker Arm Installation - Left Side
109. Camshaft Installation - Left Side
110. Camshaft Position Actuator Installation - Right Side Intake
111. Camshaft Position Actuator Installation - Right Side Exhaust
112. Camshaft Position Actuator Installation - Left Side Intake
113. Camshaft Position Actuator Installation - Left Side Exhaust
114. Crankshaft Sprocket Installation
115. Camshaft Intermediate Drive Chain Idler Installation - Left Side
116. Secondary Camshaft Drive Chain Installation - Left Side
117. Secondary Camshaft Drive Chain Guide Installation - Left Side
118. Secondary Camshaft Drive Chain Shoe Installation - Left Side
119. Secondary Camshaft Drive Chain Tensioner Installation - Left Side
120. Camshaft Intermediate Drive Chain Idler Installation - Right Side
121. Primary Camshaft Drive Chain Installation
122. Primary Camshaft Drive Chain Guide Installation - Lower
123. Primary Camshaft Drive Chain Guide Installation - Upper
124. Primary Camshaft Drive Chain Tensioner Installation
125. Secondary Camshaft Drive Chain Installation - Right Side
126. Secondary Camshaft Drive Chain Guide Installation - Right Side
127. Secondary Camshaft Drive Chain Shoe Installation - Right Side
128. Secondary Camshaft Drive Chain Tensioner Installation - Right Side
129. Engine Front Cover Installation
130. Water Pump Installation
131. Camshaft Cover Installation - Left Side
132. Camshaft Cover Installation - Right Side
133. Intake Manifold Installation
134. Engine Flywheel Installation
135. Crankshaft Balancer Installation
136. Oil Filter Adapter Installation
137. Exhaust Manifold Installation - Left Side
138. Oil Level Indicator and Tube Installation
139. Exhaust Manifold Installation - Right Side
140. Engine Coolant Thermostat Housing Installation
141. Water Outlet Installation
142. Starter Installation
143. Power Steering Pump Installation
144. Air Conditioning Compressor Installation
145. Generator Installation
146. Drive Belt Idler Pulley Installation
147. Drive Belt Tensioner Installation - Left Side
148. Drive Belt Tensioner Installation - Right Side
149. Drive Belt Installation
150. Engine Wiring Harness Assembly Installation
151. Engine Prelubing