Brake Pedal Assy: Service and Repair

Brake Pedal Assembly Replacement

Removal Procedure

1. Remove the instrument panel knee bolster trim panel.




2. Disconnect the accelerator pedal position sensor (1) and brake apply sensor (2).




3. Remove the retainer, washer, brake booster pushrod, and brake pedal pin from the brake pedal.
4. Reposition the isolation mat by cutting a small slit in the mat.




5. Remove the brake pedal pivot bolt and nut.
6. Remove the brake pedal from the mounting bracket.

Installation Procedure




1. Lubricate the bushings, pivot bolt, and all friction parts with high temperature silicone brake lubricant.
2. Install the brake pedal to the mounting bracket.

Notice: Refer to Fastener Notice.

3. Install the pivot bolt and nut.

Tighten the brake pedal pivot nut to 29 N.m (21 lb ft).

4. Reposition the dash isolation mat.




5. Install the retainer, washer, brake booster pushrod, and brake pedal pin to the brake pedal. Verify proper engagement of the retainer to the brake pedal pin by rotating the retainer.




6. Connect the accelerator pedal position sensor (1) and brake apply sensor (2).
7. Install the instrument panel knee bolster trim panel.