Operation CHARM: Car repair manuals for everyone.

Flex Plate: Service and Repair



Engine Flywheel Replacement

Tools Required
* J 45059 Angle Meter
* EN 46326 Flywheel Holding Tool

Removal Procedure

1. Remove the powertrain.




2. Remove the driveline support assembly.
3. Remove the intake manifold.




4. Install the EN 46326.
5. Remove the engine flywheel bolts.
6. Remove the flywheel and the reinforcement.
7. Clean and inspect the engine flywheel.

Installation Procedure

1. Apply sealant to the flywheel mounting bolts.




2. Position the flywheel and the reinforcement to the crankshaft.

Notice: Refer to Fastener Notice.

3. Install the flywheel mounting bolts.

1. Tighten the flywheel mounting bolts a first pass to 30 N.m (22 lb ft).
2. Tighten the flywheel mounting bolts a final pass an additional 50 degrees using the J 45059.




4. Remove the EN 46326.
5. Install the intake manifold.
6. Install the driveline support assembly.
7. Install the powertrain.