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P0411



DTC P0411

Diagnostic Instructions

* Perform the Diagnostic System Check - Vehicle (Initial Inspection and Diagnostic Overview) prior to using this diagnostic procedure.
* Review Strategy Based Diagnosis (Initial Inspection and Diagnostic Overview) for an overview of the diagnostic approach.
* Diagnostic Procedure Instructions (Initial Inspection and Diagnostic Overview) provide an overview of each diagnostic category.



DTC Descriptor
DTC P0411
- Secondary Air Injection (AIR) System Incorrect Air Flow Detected




Diagnostic Fault Information






Typical Scan Tool Data






Circuit/System Description

The secondary air injection (AIR) system aids in the reduction of hydrocarbon emissions during a cold start. The system forces fresh filtered air into the exhaust stream in order to accelerate the catalyst operation. The secondary AIR injection pump, provides filtered air on demand to the AIR check valve assembly. The AIR check valve assembly controls the flow of air from the AIR pump to the exhaust manifold. The AIR CNTRL relay supplies the current needed to operate the AIR solenoid that is integral to the check valve assembly. A pressure sensor, also integral to the check valve assembly, is used to monitor the air flow from the AIR pump. The control module supplies the internal pressure sensor with a 5-volt reference, an electrical ground, and a signal circuit. The signal circuit provides the control module with a voltage relative to internal AIR pressure changes.


The AIR diagnostic uses 3 phases to test the AIR system:

* DTCs P0411 and P2430 run during Phase 1
* DTCs P2430 and P2440 run during Phase 2
* DTC P2444 runs during Phase 3


During phase 1, both the AIR pump and the solenoid valve are activated. Normal secondary air function occurs. Expect system pressure is 8-10 kPa above BARO.


During phase 2, only the AIR pump is activated. The solenoid valve is closed. Pressure sensor performance and solenoid valve deactivation are tested. Expected system pressure is 10-20 kPa above BARO.


During phase 3, neither the AIR pump nor the solenoid valve is activated. AIR pump deactivation is tested. Expected system pressure equals BARO.


In all 3 phases, testing is accomplished by comparing the measured pressure against the expected pressure. The control module can detect faults in the AIR pump, AIR solenoid, pressure sensor, and the exhaust check valve. The pressure sensor can also detect leaks and restrictions in the secondary AIR system plumbing.


Conditions for Running the DTC

* DTCs P0068, P0101, P0102, P0103, P0106, P0107, P0108, P0112, P0113, P0116, P0117, P0118, P0128, P0201-P0208, P0300, P0301-P0308, P0351-P0358, P0412, P0418, P0420, P0606, P0641, P0651, P2430, P2431, P2432, P2433, P2440, 2444 are not set.
* The system voltage is between 9-18 volts.
* The intake air temperature (IAT) is greater than 5°C (41°F).
* AIR system is commanded ON.
* Conditions are stable for greater than 5 seconds.
* DTC P0411 runs once per trip start up when the above conditions are met and AIR pump operation is requested.



Conditions for Setting the DTC

* The difference between the predicted system pressure and the actual system pressure is greater than 5 kPa.
OR
The difference between the predicted system pressure and the actual system pressure is less than -5 kPa.
* DTC P0411 sets within 22 seconds when the above conditions are met.



Action Taken When the DTC Sets

DTC P0411 is a Type B DTC.


Conditions for Clearing the MIL/DTC

DTC P0411 is a Type B DTC.


Reference Information
Schematic Reference

Engine Controls Schematics (Electrical Diagrams)
Connector End View Reference

Component Connector End Views (Connector Views)
Electrical Information Reference

* Circuit Testing (Component Tests and General Diagnostics)
* Connector Repairs (Component Tests and General Diagnostics)
* Testing for Intermittent Conditions and Poor Connections (Component Tests and General Diagnostics)
* Wiring Repairs (Component Tests and General Diagnostics)

Description and Operation Reference

Secondary Air Injection System Description (Description and Operation)
DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions (Diagnostic Trouble Code Descriptions)
Scan Tool Reference

Programming and Relearning (Programming and Relearning) for scan tool information


Circuit/System Verification

1. If any other AIR DTCs are set, perform those diagnostics first.
2. Inspect the AIR solenoid outlet pipe for leaks.
3. Engine running, observe that the AIR Pressure Sensor parameter approximately equals BARO.
4. Engine running, enable the AIR pump relay with a scan tool and observe that the AIR Pressure Sensor parameter equals approximately 10-20 kPa above barometric pressure (BARO).
5. Engine running, enable the AIR system with a scan tool and observe that the AIR Pressure Sensor parameter equals approximately 8-10 kPa above BARO.
6. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.



Circuit/System Testing

Important: You must perform the Circuit/System Verification before proceeding with Circuit/System Testing or misdiagnosis may result.



1. Ignition ON, observe that the AIR pump is not activated.

• If the AIR pump is activated, test the AIR pump voltage supply circuit for a short to voltage. If the circuit tests normal, test the AIR pump relay control circuit for a short to ground. If the circuits test normal, test the AIR pump relay. If the relay and circuits test normal, replace the ECM.

2. Ignition ON, enable the AIR pump with a scan tool and observe that the AIR pump is activated.

• If the AIR pump is not activated, test the AIR pump voltage supply terminal A and ground circuits terminal B for more than 2 ohms. If the circuits test normal, test both AIR pump relay voltage supply circuits for an open/high resistance or a short to ground. If the circuits test normal, test the AIR pump relay control circuit for and open/high resistance or a short to voltage. If the circuits test normal, test the AIR pump relay. If the relay and circuits test normal, test the AIR pump. If the relay, pump, and circuits test normal, replace the ECM.

3. Engine OFF, disconnect the harness connector at the AIR solenoid valve.
4. Connect a test lamp between the AIR solenoid voltage supply terminal 6 and ground circuit terminal 4.
5. Ignition ON, observe that the test lamp is not illuminated.

• If the test lamp is illuminated, test the AIR solenoid valve voltage supply circuit for a short to voltage. If the circuit tests normal, test the AIR solenoid valve relay control circuit for a short to ground. If the circuits test normal, test the AIR solenoid valve relay. If the relay and all circuits test normal, replace the ECM .

6. Ignition ON, enable the AIR solenoid with a scan tool and observe that the test lamp is illuminated.

• If the test lamp is not illuminated, test the AIR solenoid voltage supply circuit terminal 6 and both AIR solenoid relay voltage supply circuits for an open/high resistance or a short to ground. If the circuits test normal, test the AIR solenoid ground circuit terminal 4 for an open/high resistance. If the circuits test normal, test both AIR solenoid relay control circuits for and open/high resistance or a short to voltage. If the circuits test normal, test the AIR solenoid relay. If the relay and circuits test normal, replace the ECM .

7. Ignition OFF, connect all wiring harness connectors.
8. Engine RUNNING, enable the AIR system with a scan tool and observe the AIR Pressure Sensor parameter equals approximately 8-10 kPa above BARO.

• If not within the specified range, continue with this procedure.

9. Remove the AIR inlet hose from the AIR pump.
10. Engine RUNNING, enable the AIR system with a scan tool and observe the AIR Pressure Sensor parameter equals approximately 8-10 kPa above BARO.

• If within the specified range, the AIR pump inlet hoses/pipes are restricted. Remove the restriction or replace the hose/pipe.
• If not within the specified range, continue with this procedure.

11. Disconnect the hose from the AIR pump outlet.
12. Disconnect the hose quick-connect from the AIR solenoid valve inlet.
13. Install a length of standard 1-inch I.D., 25 4-mm, hose from the AIR pump outlet to the AIR solenoid valve inlet.
14. Engine RUNNING, enable the AIR system with a scan tool and observe the AIR Pressure Sensor parameter equals approximately 8-10 kPa above BARO.

• If within the specified range, the AIR pump outlet hoses/pipes are restricted or leaking. Remove the restriction or replace the hose/pipe.
• If less than the specified range, replace the AIR pump.
• If greater than the specified range, continue with this procedure.

15. Remove the AIR solenoid valve.
16. Leave the standard hose and harness connector connected.
17. Engine RUNNING, enable the AIR system with a scan tool and observe the AIR Pressure Sensor parameter increases to approximately 7 kPa above BARO.

• If greater than the specified range, replace the AIR solenoid valve.
• If within the specified range, test/inspect the exhaust manifold and exhaust system for restriction.




Component Testing


Relay Test
1. Test between the normally closed switch terminals, if any, for 0 ohms.
2. Test between the normally open switch terminals for infinite ohms.
3. Test between each switch terminal and either coil terminal for infinite ohms.
4. Connect the relay coil terminals to ground and fused power to energize the relay.
5. Test between each switch terminal and each coil terminal for 0 volts.
6. Test between the normally closed switch terminals, if any for infinite ohms.
7. Test between the normally open switch terminals for 0 ohms.


AIR Pump Dynamic Test

Connect the AIR pump to appropriately fused battery voltage and ground and observe for a pressurized airflow at the pump outlet.

If pressurized airflow is not observed, replace the pump.


AIR Solenoid Valve Dynamic Test

Apply appropriately fused battery voltage and ground to the solenoid terminals and verify that the valve opens and closes completely as voltage is applied to and removed from the solenoid terminals. Observe that the valve is not obstructed or leaking.

If the valve operates incorrectly, leaks, or is obstructed, remove the obstruction or replace the valve.



Repair Instructions

* Secondary Air Injection Pump Replacement (Service and Repair)
* Secondary Air Injection Check Valve Replacement (Service and Repair)
* Programming and Relearning (Programming and Relearning) for engine control module (ECM) replacement, setup, and programming



Repair Verification

1. Engine running, enable the AIR system with a scan tool and observe that the AIR Pressure Sensor parameter equals approximately 8-15 kPa above BARO.
2. Engine running, enable the AIR pump relay with a scan tool and observe that the AIR Pressure Sensor parameter equals approximately 10-20 kPa above BARO.


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