Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Supercharger Inlet Duct Removal
2. Engine Wiring Harness Assembly Removal
3. Exhaust Manifold Removal - Left Side
4. Exhaust Manifold Removal - Right Side
5. Drive Belt Removal
6. Drive Belt Tensioner Removal
7. Drive Belt Idler Pulley Removal
8. Generator Removal
9. Power Steering Pump Removal
10. Air Conditioning (A/C) Compressor Removal
11. Supercharger Removal
12. Water Outlet Housing Removal
13. Starter Removal
14. Crankshaft Balancer Removal
15. Engine Flywheel Removal
16. Crankshaft Rear Oil Seal Removal
17. Oil Level Indicator and Tube Removal
18. Oil Filter Adapter Removal
19. Ignition Coil Module Removal - Left Side
20. Camshaft Cover Removal - Left Side
21. Camshaft Position Actuator Housing Removal - Left Side
22. Ignition Coil Module Removal - Right Side
23. Camshaft Cover Removal - Right Side
24. Camshaft Position Actuator Housing Removal - Right Side
25. Engine Front Cover Removal
26. Oil Pump Removal
27. Secondary Camshaft Drive Chain Removal - Right Side
28. Secondary Camshaft Drive Chain Removal - Left Side
29. Oil Pump Outlet Tube Removal
30. Primary Camshaft Drive Chain Removal
31. Camshaft Intermediate Drive Shaft Removal
32. Exhaust Camshaft Removal - Left Side
33. Intake Camshaft Removal - Left Side
34. Valve Rocker Arm Removal - Left Side
35. Valve Lifter Removal - Left Side
36. Cylinder Head Removal - Left Side
37. Exhaust Camshaft Removal - Right Side
38. Intake Camshaft Removal - Right Side
39. Valve Rocker Arm Removal - Right Side
40. Valve Lifter Removal - Right Side
41. Cylinder Head Removal - Right Side
42. Oil Pan Removal
43. Oil Pump Suction Pipe and Screen Assembly Removal
44. Lower Crankcase Removal
45. Piston, Connecting Rod, and Bearing Removal
46. Crankshaft and Bearing Removal
47. Engine Block Disassemble - Upper
48. Engine Block Cleaning and Inspection - Upper
49. Engine Block Assemble - Upper
50. Engine Block Cleaning and Inspection - Lower
51. Crankshaft and Bearing Cleaning and Inspection
52. Crankshaft Balancer Cleaning and Inspection
53. Engine Flywheel Cleaning and Inspection
54. Piston and Connecting Rod Disassemble
55. Piston, Connecting Rod, and Bearing Cleaning and Inspection
56. Piston and Connecting Rod Assemble
57. Cylinder Head Disassemble
58. Cylinder Head Cleaning and Inspection
59. Valve Spring Inspection and Measurement
60. Valve and Seat Grinding
61. Cylinder Head Assemble
62. Camshaft Cleaning and Inspection
63. Valve Lifter Cleaning and Inspection
64. Valve Rocker Arm Cleaning and Inspection
65. Camshaft Intermediate Drive Shaft Cleaning and Inspection
66. Camshaft Timing Chain and Sprocket Cleaning and Inspection
67. Camshaft Position Actuator Housing Disassemble
68. Camshaft Position Actuator Housing Cleaning and Inspection
69. Camshaft Position Actuator Housing Assemble
70. Oil Pump Disassemble
71. Oil Pump Cleaning and Inspection
72. Oil Pump Assemble
73. Oil Pump Outlet Tube Cleaning and Inspection
74. Oil Filter Adapter Disassemble
75. Oil Filter Adapter Cleaning and Inspection
76. Oil Filter Adapter Assemble
77. Oil Pan Disassemble
78. Oil Pan Cleaning and Inspection
79. Oil Pan Assemble
80. Oil Pump Suction Pipe and Screen Cleaning and Inspection
81. Engine Front Cover Disassemble
82. Engine Front Cover Cleaning and Inspection
83. Water Pump Cleaning and Inspection
84. Engine Front Cover Assemble
85. Camshaft Cover Disassemble
86. Camshaft Cover Cleaning and Inspection
87. Camshaft Cover Assemble
88. Supercharger Cleaning and Inspection
89. Exhaust Manifold Cleaning and Inspection - Left Side
90. Exhaust Manifold Cleaning and Inspection - Right Side
91. Water Outlet Housing Disassemble
92. Water Outlet Housing Cleaning and Inspection
93. Water Outlet Housing Assemble
94. Thread Repair
95. Service Prior to Assembly
96. Crankshaft and Bearing Installation
97. Piston, Connecting Rod, and Bearing Installation
98. Lower Crankcase Installation
99. Oil Pump Suction Pipe and Screen Assembly Installation
100. Oil Pan Installation
101. Cylinder Head Installation - Left Side
102. Valve Lifter Installation - Left Side
103. Valve Rocker Arm Installation - Left Side
104. Exhaust Camshaft Installation - Left Side
105. Intake Camshaft Installation - Left Side
106. Cylinder Head Installation - Right Side
107. Valve Lifter Installation - Right Side
108. Valve Rocker Arm Installation - Right Side
109. Exhaust Camshaft Installation - Right Side
110. Intake Camshaft Installation - Right Side
111. Camshaft Intermediate Drive Shaft Installation
112. Primary Camshaft Drive Chain Installation
113. Oil Pump Outlet Tube Installation
114. Secondary Camshaft Drive Chain Installation - Left Side
115. Secondary Camshaft Drive Chain Installation - Right Side
116. Oil Pump Installation
117. Engine Front Cover Installation
118. Camshaft Position Actuator Housing Installation - Right Side
119. Camshaft Cover Installation - Right Side
120. Ignition Coil Module Installation - Right Side
121. Camshaft Position Actuator Housing Installation - Left Side
122. Camshaft Cover Installation - Left Side
123. Ignition Coil Module Installation - Left Side
124. Oil Filter and Adapter Installation
125. Oil Level Indicator and Tube Installation
126. Crankshaft Rear Oil Seal Installation
127. Engine Flywheel Installation
128. Crankshaft Balancer Installation
129. Starter Installation
130. Water Outlet Housing Installation
131. Supercharger Installation
132. Air Conditioning (A/C) Compressor Installation
133. Power Steering Pump Installation
134. Generator Installation
135. Drive Belt Idler Pulley Installation
136. Drive Belt Tensioner Installation
137. Drive Belt Installation
138. Exhaust Manifold Installation - Right Side
139. Exhaust Manifold Installation - Left Side
140. Engine Wiring Harness Assembly Installation
141. Supercharger Inlet Duct Installation
142. Engine Prelubing