Charge Air Cooler Outlet Hose Replacement

Charge Air Cooler Outlet Hose Replacement

Tools Required

GE-47622 Hose Clamp Pliers


Removal Procedure

1. Drain the charge air cooler cooling system. Refer to Charge Air Cooling System Draining and Filling (Static Fill) (Charge Air Cooling System Draining and Filling (Static Fill)) .




2. Using the GE-47622 , reposition the charge air cooler coolant outlet hose from the charge air coolant pump.
3. Remove the charge air cooler coolant outlet hose from the charge air coolant pump.
4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle (Service and Repair) .




5. Using the GE-47622 , reposition the charge air cooler coolant outlet hose from the charge air cooler radiator.

Important: Note the routing of the charge air cooler coolant outlet hose to ensure proper installation.


6. Remove the charge air cooler coolant outlet hose from the charge air cooler radiator.
7. Remove the charge air cooler coolant outlet hose from the vehicle.



Installation Procedure





1. Install the charge air cooler coolant outlet hose to the vehicle.
2. Install the charge air cooler coolant outlet hose to the charge air cooler radiator.
3. Using the GE-47622 , reposition the charge air cooler coolant outlet hose clamp at the charge air cooler radiator.
4. Lower the vehicle.




5. Install the charge air cooler coolant outlet hose to the charge air coolant pump.
6. Using the GE-47622 , reposition the charge air cooler coolant outlet hose at the charge air coolant pump.
7. Fill the charge air cooler cooling system. Refer to Charge Air Cooling System Draining and Filling (Static Fill) (Charge Air Cooling System Draining and Filling (Static Fill)) .