Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Drive Belt Tensioner Removal - Right Side
2. Drive Belt Tensioner Removal - Left Side
3. Drive Belt Idler Pulley Removal
4. Starter Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal - Left Side
7. Oil Filter Adapter Removal
8. Exhaust Manifold Removal - Right Side
9. Intake Manifold Removal
10. Water Outlet Removal
11. Engine Coolant Thermostat Housing Removal
12. Crankshaft Balancer Removal
13. Engine Flywheel Removal
14. Camshaft Cover Removal - Left Side
15. Camshaft Cover Removal - Right Side
16. Water Pump Removal
17. Engine Front Cover Removal
18. Secondary Timing Chain Tensioner Removal - Right Side
19. Secondary Camshaft Drive Chain Shoe Removal - Right Side
20. Secondary Timing Chain Guide Removal - Right Side
21. Secondary Camshaft Intermediate Drive Chain Removal - Right Side
22. Primary Camshaft Intermediate Drive Chain Tensioner Removal
23. Primary Timing Chain Guide Removal - Upper
24. Primary Timing Chain Guide Removal - Lower
25. Primary Camshaft Intermediate Drive Chain Removal
26. Timing Chain Idler Sprocket Removal - Right Side
27. Secondary Timing Chain Tensioner Removal - Left Side
28. Secondary Camshaft Drive Chain Shoe Removal - Left Side
29. Secondary Timing Chain Guide Removal - Left Side
30. Secondary Camshaft Intermediate Drive Chain Removal - Left Side
31. Timing Chain Idler Sprocket Removal - Left Side
32. Crankshaft Sprocket Removal
33. Camshaft Position Actuator Removal - Left Side Exhaust
34. Camshaft Position Actuator Removal - Left Side Intake
35. Camshaft Position Actuator Removal - Right Side Exhaust
36. Camshaft Position Actuator Removal - Right Side Intake
37. Fuel Pump Removal - RPO LLT
38. Camshaft Removal - Left Side
39. Valve Rocker Arm Removal - Left Side
40. Valve Lifter Removal - Left Side
41. Fuel Rail Removal
42. Cylinder Head Removal - Left Side
43. Camshaft Removal - Right Side
44. Valve Rocker Arm Removal - Right Side
45. Valve Lifter Removal - Right Side
46. Cylinder Head Removal - Right Side
47. Oil Pan Removal
48. Oil Pump Removal
49. Crankshaft Rear Oil Seal and Housing Removal
50. Piston, Connecting Rod, and Bearing Removal
51. Crankshaft and Bearing Removal
52. Engine Block Disassemble
53. Engine Block Cleaning and Inspection
54. Crankshaft and Bearing Cleaning and Inspection
55. Crankshaft Balancer Cleaning and Inspection
56. Engine Flywheel Cleaning and Inspection
57. Piston and Connecting Rod Disassemble
58. Piston, Connecting Rod, and Bearing Cleaning and Inspection
59. Piston and Connecting Rod Assemble
60. Cylinder Head Disassemble
61. Cylinder Head Cleaning and Inspection
62. Valve Spring Inspection and Measurement
63. Valve and Seat Grinding
64. Fuel Rail and Injectors Cleaning and Inspection - RPO LLT
65. Cylinder Head Assemble
66. Camshaft Cleaning and Inspection
67. Valve Lifter Cleaning and Inspection
68. Valve Rocker Arm Cleaning and Inspection
69. Camshaft Timing Drive Components Cleaning and Inspection
70. Oil Pump Disassemble
71. Oil Pump Cleaning and Inspection
72. Oil Filter Adapter Disassemble
73. Oil Filter Adapter Cleaning and Inspection
74. Oil Filter Adapter Assemble
75. Oil Pan Disassemble
76. Oil Pan Cleaning and Inspection
77. Oil Pump Suction Pipe and Screen Cleaning and Inspection
78. Oil Pan Assemble
79. Engine Front Cover Disassemble
80. Engine Front Cover Cleaning and Inspection
81. Engine Front Cover Assemble
82. Camshaft Cover Disassemble
83. Camshaft Cover Cleaning and Inspection
84. Camshaft Cover Assemble
85. Intake Manifold Disassemble
86. Intake Manifold Cleaning and Inspection
87. Intake Manifold Assemble
88. Exhaust Manifold Cleaning and Inspection - Left Side
89. Exhaust Manifold Cleaning and Inspection - Right Side
90. Water Pump Cleaning and Inspection
91. Thread Repair
92. Service Prior to Assembly
93. Engine Block Assemble
94. Crankshaft and Bearing Installation
95. Piston, Connecting Rod, and Bearing Installation
96. Crankshaft Rear Oil Seal and Housing Installation
97. Oil Pump Installation
98. Oil Pan Installation
99. Cylinder Head Installation - Right Side
100. Valve Lifter Installation - Right Side
101. Valve Rocker Arm Installation - Right Side
102. Camshaft Installation - Right Side
103. Cylinder Head Installation - Left Side
104. Fuel Rail Installation
105. Valve Lifter Installation - Left Side
106. Valve Rocker Arm Installation - Left Side
107. Camshaft Installation - Left Side
108. Fuel Pump Installation - RPO LLT
109. Camshaft Position Actuator Installation - Right Side Intake
110. Camshaft Position Actuator Installation - Right Side Exhaust
111. Camshaft Position Actuator Installation - Left Side Intake
112. Camshaft Position Actuator Installation - Left Side Exhaust
113. Crankshaft Sprocket Installation
114. Timing Chain Idler Sprocket Installation - Left Side
115. Secondary Camshaft Intermediate Drive Chain Installation - Left Side
116. Secondary Timing Chain Guide Installation - Left Side
117. Secondary Camshaft Drive Chain Shoe Installation - Left Side
118. Secondary Timing Chain Tensioner Installation - Left Side
119. Timing Chain Idler Sprocket Installation - Right Side
120. Primary Camshaft Intermediate Drive Chain Installation
121. Primary Timing Chain Guide Installation - Lower
122. Primary Timing Chain Guide Installation - Upper
123. Primary Camshaft Intermediate Drive Chain Tensioner Installation
124. Secondary Camshaft Intermediate Drive Chain Installation - Right Side
125. Secondary Timing Chain Guide Installation - Right Side
126. Secondary Camshaft Drive Chain Shoe Installation - Right Side
127. Secondary Timing Chain Tensioner Installation - Right Side
128. Engine Front Cover Installation
129. Water Pump Installation
130. Camshaft Cover Installation - Left Side
131. Camshaft Cover Installation - Right Side
132. Intake Manifold Installation
133. Engine Flywheel Installation
134. Crankshaft Balancer Installation
135. Oil Filter Adapter Installation
136. Exhaust Manifold Installation - Left Side
137. Oil Level Indicator and Tube Installation
138. Exhaust Manifold Installation - Right Side
139. Engine Coolant Thermostat Housing Installation
140. Water Outlet Installation
141. Starter Installation
142. Drive Belt Idler Pulley Installation
143. Drive Belt Tensioner Installation - Left Side
144. Drive Belt Tensioner Installation - Right Side
145. Engine Prelubing