Steering Column Replacement

Steering Column Replacement

Removal Procedure

Caution: With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to prevent rotation. Locking of the steering column will prevent damage and a possible malfunction of the SIR system. The steering wheel must be secured in position before disconnecting the following components:

* The steering column
* The intermediate shaft(s)
* The steering gear

After disconnecting these components, do not rotate the steering wheel or move the front tires and wheels. Failure to follow this procedure may cause the SIR coil assembly to become un-centered and cause possible damage to the SIR coil. If you think the SIR coil has became un-centered, refer to your specific SIR coil's centering procedure to re-center SIR Coil.

1. Remove the steering column shroud. Refer to Steering Column Shroud Replacement (Without Key Release Lever Knob) (Steering Column Shroud Replacement (Without Key Release Lever Knob))Steering Column Shroud Replacement (With Key Release Lever Knob) (Steering Column Shroud Replacement (With Key Release Lever Knob)).
2. Remove the driver knee bolster bracket. Refer to Driver Knee Bolster Bracket Replacement (Left Hand Drive) (Service and Repair)Driver Knee Bolster Bracket Replacement (Right Hand Drive ) (Instrument Panel, Gauges and Warning Indicators).
3. Disconnect any electrical connectors as needed.




4. Remove the upper intermediate steering shaft bolt (1) and separate the upper intermediate steering shaft (2) from the steering column. Do not pull the intermediate steering shaft lower seal (3) from its place.




5. Remove the steering column nuts (2) and the steering column bolts (1).
6. Remove the steering column from the vehicle.
7. Transfer any parts as needed.

Installation Procedure





Note: The following sequence MUST be followed. Make sure to hand tighten the fasteners ONLY in the sequence specified and DO NOT apply any clamping force until told otherwise.

1. Install the steering column to the vehicle and start the steering column nuts (3, 4) and bolts (1, 2) by hand using the following sequence:

1. Position the steering column in place.
2. Hand start the steering column nuts (3, 4).
3. Hand start the steering column bolts (1, 2).
4. Hold the steering column flush against the instrument panel carrier.
5. Hand tighten steering column nut (3).
6. Hand tighten steering column nut (4).
7. Hand tighten steering column bolt (1).
8. Hand tighten steering column bolt (2).

Caution: Refer to Fastener Caution (Fastener Caution).

Note: The following torque sequence MUST be followed once the above procedure has been performed.

2. Tighten the steering column nuts (3, 4) and bolts (1, 2) in the following sequence:

1. Tighten the steering column nut (3) to 27 Nm (20 lb ft).
2. Tighten the steering column nut (4) to 27 Nm (20 lb ft).
3. Tighten the steering column bolt (1) to 27 Nm (20 lb ft).
4. Tighten the steering column bolt (2) to 27 Nm (20 lb ft).




3. Install the upper intermediate steering shaft (2) and upper intermediate steering shaft bolt (1). Make sure the intermediate steering shaft upper seal (3) is seated correctly. Tighten the bolt to 48 Nm (35 lb ft).
4. Connect all electrical connectors as needed.
5. Install the driver knee bolster bracket. Refer to Driver Knee Bolster Bracket Replacement (Left Hand Drive) (Service and Repair)Driver Knee Bolster Bracket Replacement (Right Hand Drive ) (Instrument Panel, Gauges and Warning Indicators).
6. Install the steering column shroud. Refer to Steering Column Shroud Replacement (Without Key Release Lever Knob) (Steering Column Shroud Replacement (Without Key Release Lever Knob))Steering Column Shroud Replacement (With Key Release Lever Knob) (Steering Column Shroud Replacement (With Key Release Lever Knob)).