Part 2

82. Carefully raise the vehicle in order to clear the supported engine/transaxle assembly.
83. Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement (Service and Repair).




84. Remove the heater outlet pipe nut (2) from the transaxle stud.
85. Reposition the heater outlet pipe clamp (1) at the water pump housing.
86. Remove the heater outlet pipe.




87. Remove the secondary air injection (AIR) inlet hose retainer from the transaxle stud.
88. Disconnect the AIR inlet hose quick connect fitting from the AIR pump. Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).
89. Remove the AIR inlet hose.




90. Reposition the AIR outlet hose clamp at the AIR outlet pipe.
91. Separate the AIR outlet hose from the outlet pipe.




92. Remove the AIR pipe outlet pipe nut (3) from the transaxle stud.
93. Remove the AIR pipe outlet pipe nut (2) from the check valve bracket stud.
94. Disconnect the AIR outlet pipe quick connect fitting from the check valve. Refer to Plastic Collar Quick Connect Fitting Service (Plastic Collar Quick Connect Fitting Service).
95. Remove the AIR outlet pipe from the studs.




96. Remove the ignition control module (ICM) ground strap bolt (3) from the right cylinder head.
97. Remove the ICM ground strap (2) from the cylinder head.




98. Disconnect the following engine harness electrical connectors from the rear of the engine:

* The EVAP solenoid (1)
* The exhaust gas recirculation (EGR) valve (2)
* The fuel injectors (3)
* The ICM (4)




99. Disconnect the following engine harness electrical connectors from the front of the engine:

* The fuel injectors (1)
* The ICM (3)
* The manifold absolute pressure (MAP) sensor (4)
* the throttle actuator (5)

100. Remove the engine harness clip (2) from the fuel rail stud.




101. Disconnect the following engine harness electrical connectors from the top of the engine:

* The starter inline (1)
* The AIR check valve (4)




102. Disconnect the engine harness electrical connector (1) from the engine valley jumper harness electrical connector.




103. Disconnect the engine harness electrical connector (3) from the power steering sensor.
104. Remove the engine harness clip (2) from the steering gear shield.
105. Remove the engine harness ground nut (4).
106. Remove the engine harness ground (5).
107. Disconnect the engine harness electrical connector (6) from the engine coolant temperature (ECT) sensor.




108. Disconnect the engine harness electrical connector (1) from the vehicle speed sensor (VSS).
109. Remove the engine harness clips (2, 3) from the rear engine mount bracket and steering gear shield.




110. Disconnect the engine harness electrical connector from the A/C pressure sensor.




111. Remove the engine harness clip (1) from the boss on the engine block.
112. Disconnect the following engine harness electrical connectors:

* The oil pressure sensor (2)
* The oil level sensor (3)
* The A/C compressor (4)
* The generator (5)




113. Disconnect the engine harness electrical connectors from the following:

* The AIR pump (1)
* The brake modulator (2)




114. Remove the engine harness clip (1) from the engine bracket.
115. Remove the connector position assurance (CPA) retainer.
116. Disconnect the engine harness electrical connector (3) from the HO2S.




117. Disconnect the engine harness electrical connector from the transaxle.
118. Remove the engine harness ground bolts (2, 4, and 6).
119. Gather all the branches of the engine harness and remove the engine harness from the engine.




120. Reposition the power steering outlet hose clamp at the pump reservoir.
121. Remove the power steering outlet hose from the reservoir.
122. Remove the power steering outlet pipe bolt from the engine mount strut bracket.




123. Remove the power steering inlet pipe fitting from the power steering pump.
124. Remove the power steering inlet pipe nut (1) from the rear engine mount bracket stud.
125. Remove the power steering inlet pipe bracket from the stud.




126. Remove the A/C compressor discharge hose nut at the compressor.
127. Unsecure the hose from the engine and remove the A/C compressor discharge hose.
128. Plug the A/C compressor discharge port.




129. Remove the A/C compressor suction hose nut at the compressor.
130. Unsecure the hose from the engine and remove the A/C compressor suction hose.
131. Plug the A/C compressor suction port.




132. Remove the transaxle brace bolt.
133. Remove the transaxle brace nuts.
134. Remove the transaxle brace.




135. Remove the transaxle brace bolt/stud to the transaxle.




136. Remove the transaxle brace bolts to the engine.
137. Remove the transaxle brace.




138. Loosen the front engine mount bracket nut with the transaxle brace behind it.




139. Remove the transaxle brace bolt.
140. Remove the transaxle brace.




141. Install an engine lift chain to the engine lift brackets and attach an engine lifting device.
142. Remove the rear engine mount to frame nut.




143. Remove the rear engine mount bracket bolts and stud.
144. Remove the rear engine mount bracket.




145. Remove the front engine mount to frame nut.




146. Remove the rear transaxle bolt.




147. Remove the upper transaxle bolts.
148. Separate the engine from the transaxle.
149. Raise the engine from the supported frame and transaxle assembly.




150. Remove the front engine mount bracket bolts/nuts.
151. Remove the front engine mount bracket.
152. Install the engine assembly to a suitable engine stand.

Installation Procedure




1. Install the front engine mount bracket.

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the front engine mount bracket bolts/nuts.

Tighten the bolts/nuts 50 Nm (37 lb ft).

3. Install an engine lift chain to the engine lift brackets and attach an engine lifting device.
4. Remove the engine assembly from the engine stand.




5. Carefully position and install the engine to the supported frame and transaxle, aligning the engine dowel pins to the transaxle.
6. Install the upper transaxle bolts.

Tighten the bolts to 75 Nm (55 lb ft).




7. Install the rear transaxle bolt.

Tighten the bolt to 75 Nm (55 lb ft).




8. Install the front engine mount to frame nut.

Tighten the nut to 80 Nm (59 lb ft).




9. Position the rear engine mount bracket to the engine and transaxle.
10. Install the rear engine mount bracket bolts and stud.

Tighten the bolts/stud to 73 Nm (54 lb ft).




11. Install the rear engine mount to frame nut.

Tighten the nut to 80 Nm (59 lb ft).

12. Remove the engine lifting device and lift chain.




13. Install the transaxle brace.
14. Install the transaxle brace bolt.

Tighten the bolt to 50 Nm (37 lb ft).




15. Tighten the front engine mount bracket nut with the transaxle brace behind it.

Tighten the nut to 50 Nm (37 lb ft).




16. Position the transaxle brace to the engine and transaxle.
17. Install the transaxle brace bolts to the engine.

Tighten the bolts to 50 Nm (37 lb ft).




18. Install the transaxle brace bolt/stud to the transaxle.

Tighten the bolt/stud to 50 Nm (37 lb ft).




19. Install the transaxle brace to the lift bracket studs.
20. Install the transaxle brace bolt.

Tighten the bolt to 50 Nm (37 lb ft).

21. Install the transaxle brace nuts.

Tighten the nut to 50 Nm (37 lb ft).




22. Remove the plug from the A/C compressor suction port.
23. Remove and discard the old sealing washer from the compressor end of the suction hose.
24. Install a NEW sealing washer to the compressor end of the suction hose.
25. Install the A/C compressor suction hose the compressor.
26. Install the A/C compressor suction hose nut at the compressor.

Tighten the nut to 16 Nm (12 lb ft).

27. Secure the suction hose to the engine.




28. Remove the plug from the A/C compressor discharge port.
29. Remove and discard the old sealing washer from the compressor end of the discharge hose.
30. Install a NEW sealing washer to the compressor end of the discharge hose.
31. Install the A/C compressor discharge hose the compressor.
32. Install the A/C compressor discharge hose nut at the compressor.

Tighten the nut to 16 Nm (12 lb ft).

33. Secure the discharge hose to the engine.




34. Install the power steering inlet pipe fitting to the power steering pump.

Tighten the fitting to 27 Nm (20 lb ft).

35. Install the power steering inlet pipe bracket to the stud.
36. Install the power steering inlet pipe nut (1) to the rear engine mount bracket stud.

Tighten the nut to 9 Nm (80 lb in).




37. Install the power steering outlet hose to the reservoir.
38. Position the power steering outlet hose clamp at the pump reservoir.
39. Install the power steering outlet pipe bolt to the engine mount strut bracket.

Tighten the bolt to 9 Nm (80 lb in).




40. Install the engine harness to the engine.
41. Position the engine harness grounds (1, 3, and 5) to the engine block.
42. Install the engine harness ground bolts (2, 4, and 6).

Tighten the bolts to 25 Nm (18 lb ft).

43. Connect the engine harness electrical connector to the transaxle.




44. Connect the engine harness electrical connector (3) to the HO2S.
45. Install the CPA retainer.
46. Install the engine harness clip (1) to the engine bracket.




47. Connect the engine harness electrical connectors to the following:

* The AIR pump (1)
* The brake modulator (2)




48. Install the engine harness clip (1) to the boss on the engine block.
49. Connect the following engine harness electrical connectors:

* The oil pressure sensor (2)
* The oil level sensor (3)
* The A/C compressor (4)
* The generator (5)




50. Connect the engine harness electrical connector to the A/C pressure sensor.




51. Connect the engine harness electrical connector (1) to the VSS.
52. Install the engine harness clips (2, 3) to the rear engine mount bracket and steering gear shield.




53. Connect the engine harness electrical connector (6) to the ECT sensor.
54. Install the engine harness ground (5) to the stud.
55. Install the engine harness ground nut (4).

Tighten the bolt to 25 Nm (18 lb ft).

56. Install the engine harness clip (2) to the steering gear shield.
57. Connect the engine harness electrical connector (3) to the power steering sensor.




58. Connect the engine harness electrical connector (1) to the engine valley jumper harness electrical connector.