Cylinder Block Assembly: Specifications
CYLINDER BORE DIAMETERCylinder Bore Diameter 93.992-94.008 mm (3.7005-3.7011 in)
CYLINDER OUT OF ROUND
Cylinder Bore Out-of-Round - Production Max. 0.013 mm (0.0005 in)
CRANKSHAFT
Crankshaft Main Journal Diameter 67.992-68.008 mm (2.6768-2.6775 in)
Crankshaft Main Journal Out-of-Round 0.005 mm (0.0002 in)
Crankshaft Main Journal Taper 0.005 mm (0.0002 in)
Crankshaft Main Journal Thrust Wall
Runout 0.000-0.040 mm (0.0000-0.0016 in)
Square 0.000-0.010 mm (0.0000-0.0004 in)
Crankshaft Main Journal Width, #2, 4
Production 24.000 mm (0.9449 in)
Service 23.900-24.100 mm (0.9409-0.9488 in)
Crankshaft Main Journal Width, #3
Production 24.400 mm (0.9606 in)
Service 24.360-24.440 mm (0.9591-0.9622 in)
Crankshaft Pilot Bearing Bore Diameter 20.965-20.995 mm (0.8254-0.8266 in)
Crankshaft Rear Flange Runout 0.025 mm (0.0010 in)
Crankshaft Reluctor Ring Runout - Maximum 1.500 mm (0.0591 in)
Crankshaft Runout 0.030 mm (0.0012 in)
Crankshaft Thrust Bearing Clearance 0.076-0.305 mm (0.0030-0.0120 in)
Crankshaft Thrust Surface - Height Diameter 95.000 mm (3.7401 in)
Crankshaft Thrust Surface Runout 0.040 mm (0.0016 in)
Crankshaft End Play 0.100-0.330 mm (0.0039-0.0130 in)
CRANKSHAFT MAIN BEARING CLEARANCE
Crankshaft Main Bearing Clearance 0.010-0.060 mm (0.0004-0.0024 in)
Crankshaft Main Bearing Bore Diameter 72.867-72.881 mm (2.8688-2.8693 in)
MAIN BEARING CAP
Crankshaft Main Bearing Bolt
Crankshaft Main Bearing Bolt - Inner
First Pass 20 Nm (15 lb ft)
Final Pass 80 degrees
Crankshaft Main Bearing Bolt - Outer
First Pass 15 Nm (10 lb ft)
Final Pass 110 Degrees
Crankshaft Main Bearing Bolt - Side
First Pass 30 Nm (22 lb ft)
Final Pass 60 Degrees
CONNECTING ROD SIDE CLEARANCE
Connecting Rod Side Clearance 0.095-0.355 mm (0.0374-0.0140 in)
Connecting Rod Bore Diameter
Bearing End 59.620-59.636 mm (2.3472-2.3479 in)
Pin End 24.007-24.021 mm (0.9452-0.9457 in)
Connecting Rod Length - Center to Center 150.400 mm (5.9212 in)
Connecting Rod Width - Bearing End
Production 21.775 mm (0.8573 in)
Service 21.725-21.825 mm (0.8553-0.8593 in)
Connecting Rod Width - Pin End
Production 21.775 mm (0.8573 in)
Service 21.725-21.825 mm (0.8553-0.8593 in)
Connecting Rod Journal Diameter 55.992-56.008 mm (2.2044-2.2050 in)
Connecting Rod Journal Out-of-Round 0.005 mm (0.0002 in)
Connecting Rod Journal Taper 0.005 mm (0.0002 in)
Connecting Rod Journal Width
Production 22.000 mm (0.8661 in)
Service 21.920-22.080 mm (0.8630-0.8693 in)
CONNECTING ROD BEARING CLEARANCE
Connecting Rod Bearing Clearance 0.010-0.070 mm (0.0004-0.0028 in)
PISTON DIMENSIONS AND CLEARANCES
Piston Diameter 93.956-93.974 mm (3.6990-3.6998 in)
Piston to Bore Clearance 0.026-0.052 mm (0.0010-0.0021 in)
PISTON RING GAP & GROOVE CLEARANCE
Piston Ring End Gap
First Compression Ring 0.150-0.300 mm (0.0059-0.0118 in)
Second Compression Ring 0.280-0.480 mm (0.0110-0.0189 in)
Oil Control Ring 0.150-0.600 mm (0.0059-0.0236 in)
Piston Ring to Groove Clearance
First Compression Ring 0.030-0.065 mm (0.0012-0.0026 in)
Second Compression Ring 0.015-0.060 mm (0.0006-0.0024 in)
Oil Control Ring 0.030-0.170 mm (0.0012-0.0067 in)
CRANKSHAFT PULLEY
Crankshaft Balancer Bolt
First Pass 100 Nm (74 lb ft)
Final Pass 150 Degrees