49. Engine Block Assemble - Upper

Engine Block Assemble - Upper




1. Install the engine block to transmission dowels.




2. Ensure the dowels are installed to the proper depth. The dowel should protrude (1) 9.0-10.0 mm (0.3543-0.3937 in).




3. Remove the left side block deck face to left cylinder head dowels.




4. Ensure the dowels are installed to the proper depth. The dowel should protrude (1) 13.5-14.5 mm (0.5315-0.5709 in).




5. Install the right side block deck face to right cylinder head dowels.




6. Ensure the dowels are installed to the proper depth. The dowel should protrude (1) 13.5-14.5 mm (0.5315-0.5709 in).




7. Install the NEW piston oil nozzle oil gallery expansion plug.




8. Ensure the plug is installed to the proper depth (1) of 2.0-3.5 mm (0.0787-0.1378 in).





Caution: Proper installation of the camshaft intermediate shaft plug must be ensured. An improperly installed camshaft intermediate shaft plug can interfere and restrict oil flow to the cylinder heads if installed too shallow, and may interfere with the crankshaft if installed too deep. Failure to properly install the camshaft intermediate shaft plug can lead to engine damage.



9. Install the NEW camshaft intermediate drive shaft block plug. The installation tool must not deform the rear face of the plug and cause interference with the crankshaft.




10. Ensure the plug (1) is properly seated to the flange (2) in the bore and will not interfere with the engine block oil passages (3) or the crankshaft counter-weight (4).




11. Install the engine block to engine front cover pins.




12. Ensure the pins are installed to the proper depth. The pin should protrude (1) 8.5-9.5 mm (0.3347-0.3740 in).




13. Install the engine block to crankcase pins.




14. Ensure the pins are installed to the proper depth. The pin should protrude (1) 12 mm (0.4724 in).





Caution: Refer to Fastener Caution (Fastener Caution).

15. Install the engine coolant drain plug and tighten to 20 Nm (15 lb ft).




16. Install the piston oil nozzles.
17. Install the piston oil nozzle bolts and tighten to 10 Nm (89 lb in).